Manuals / Sterling / Kitchen Appliance / Blender

Sterling 100, 600, 015, SLC 5/04, 060 specifications Enteroriginal password, Alarm Setup

Models: 060 SLC 5/04 015 600 100

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-Enter original password.

-Enter original password.

-Touch box next to select operator until you see the level you want to set. (operator, service) -Touch New Password and enter your new password

-Touch Verify Password and verify you new password

Alarm Setup

There are several alarms in the blender control they are as follows:

No Flow -	No weight loss is being detected on the feeder in question. This would
	indicate a faulty load cell, a material bridge in the re-fill hopper or
	something obstructing load cell movement.
Re-fill too long -	Weigh hopper is not being re-filled in the allotted time. This would be
	caused by the supply hoppers not be kept full. Check the loading system.
No material -	This means the weigh hopper is empty.

Load cell Failure - The controller is not properly reading the load cell. Check the load cell.

Load cell over ma x- The maximum weight limit on the load cell is exceeded. Check weigh hopper size and material bulk density.

Extruder No Flow - No weight-loss is being detected in the Mass Flow hopper. Make sure there is no material bridge above the extruder throat, or interference with the Mass Flow load cell.

Blender Cannot keep up - The extruder is running faster than the augers will allow the blender to run.

There are several options to set for the above listed alarms. The following explains the options and how to set them up.

Continuous Loss-in-Weight Blenders

Chapter 3: Installation

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Sterling 100, 600, 015, SLC 5/04, 060 specifications Enteroriginal password, Alarm Setup

Contents

Continuous Loss-in-WeightBlenders ________________________________Allen-BradleySLC 5/04 Programmable Controller PanelView 600 Touch Screen InterfaceShipping Information Unpacking and InspectionIn the Event of Shipping Damage If the Shipment is Not CompleteWarranty Returns Credit ReturnsTable of Contents CHAPTER 3: INSTALLATIONCHAPTER 2: FUNCTIONAL DESCRIPTION CHAPTER 4: OPERATIONAPPENDIX MAINTENANCEContinuous Loss-in-WeightBlenders 1-1How to Use This Manual Chapter 1: SafetySafety Symbols Used in this Manual Description Continuous Loss-in-WeightBlender Safety TagsDescription 1-2Warnings and Precautions Wear SAFETY GLASSES and WORK GLOVES1-3Responsibility General ResponsibilityOperator Responsibility REMEMBERMaintenance Responsibility Reporting a Safety DefectChapter 2: Functional Description 2-1Models Covered in This Manual2-2General Description Accessories2-3Typical Features & Components Mechanical FeaturesController Features Electrical FeaturesBlender System Component Description Figure 2: Continuous Blender AssemblyIngredient Supply/Re-fillHoppers Ingredient Weigh Hoppers Figure 3: Metering Auger Components Ingredient Metering/Transport Auger AssembliesCascade Material Chute Figure 4: Weigh Hopper Assembly Lower Mass Flow Weigh Hopper Assembly“Fixed Rate” mode PLC Control Panel Touch Screen InterfaceMotor Drive Panel Optional “Quick Color Change” Kit2-4Options •Mezzanine stand with slide gate and 4” tube stub•Ethernet communication module Remote DisplaySafety Circuit Standards 2-5Safety Devices and InterlocksFail Safe Operation Pluggable Line Cord Safety Device Lock-OutsFigure 5: Plug Chapter 3: Installation 3-1Uncrating the Equipment3-2Rigging and Placing the Unit Figure 6: Lifting Eyebolt Position on BlenderSite Requirements Mounting ConfigurationMachine Mount Mezzanine Mount Figure 7: Offset Mezzanine Mount PositionFloor Mount 3-3Electrical Installation 3-4Pneumatic Installation Figure 9: Pneumatic Air System3-5Overall Installation Summary Load Cell Adjustment 3-6 Set-upFigure 10: Load Cell Mechanical Stop Adjustment Final Connections Controller Setup Hopper SetupFIFO Diagnostics Alarm logFigure 11: Blender Calibration Weight Scale CalibrationChapter 3: Installation Continuous Loss-in-WeightBlendersTouch the “Calibration” button Feeder Calibration Continuous Loss-in-WeightBlenders Chapter 3: InstallationTouch the “OK” button Touch the “Calibration” buttonSetting Hopper Size Setting hopper size Figure 12: Hopper SizesHopper Diameter Approximate HopperTouch “Hopper Setup” Setting PasswordsService Continuous Loss-in-WeightBlendersTo change a password proceed as follows Enter password and touch “OK”Touch “User Password” Continuous Loss-in-WeightBlendersEnteroriginal password Alarm SetupEnter the password and touch “OK” Touch “Alarm Setup”Continuous Loss-in-WeightBlenders Chapter 3: InstallationCommunications Setting Blender for English or Metric Enter the password and touch “OK” Touch “Units”Continuous Loss-in-WeightBlenders Chapter 3: InstallationHow to use FIFO Diagnostics Continuous Loss-in-WeightBlendersChapter 3: Installation First you must get to the FIFO screenEnter the Password and touch “OK” Touch “FIFO Diagnostics”Continuous Loss-in-WeightBlenders Chapter 3: InstallationContinuous Loss-in-WeightBlenders Chapter 3: Installation4-1 Start-up Chapter 4: OperationGeneral Operation Manual Backup Control System Display Description 4-2Controller Description & OperationFigure 14: Typical Controller Display Figure 15: Blender Menu Structure Standard Unit Continuous Loss-in-WeightBlendersChapter 4: Operation Setting a Recipe Clean OutContinuous Loss-in-WeightBlenders Chapter 4: OperationChapter 5: Maintenance 5-1Preventative Maintenance SchedulePhotocopy this page for your maintenance records System model #Maintenance Continuous Loss-in-WeightBlendersChapter Chapter AppendixSpare Parts Typical Blender Parts ListAnnex B Information 6-2Addendum Service Supervisor Information Programmable SettingsAdvanced Hopper Options Feed Factor Filter Steady Feed FactorMax WTP/RPM Re-fillPercentageAdvance PID Options mass flow setup PID TimerSample Time once in Steady Window for FIFO Steady System LimitFeeder Speed Limits PID Integral ConstantExtruder RPM Options Extrusion Control Options Feeder Setup Update Time for Prox Method in secondsAllowed Extruder RPM Change for Steady Flag No Flow Timer Advanced Alarm OptionsNo Flow Bits 6-3Technical Assistance Service DepartmentParts Department Sales Department