Manuals / Sterling / Kitchen Appliance / Blender

Sterling 600, 100, 015, SLC 5/04, 060 specifications 3-3Electrical Installation

Models: 060 SLC 5/04 015 600 100

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3-3 Electrical Installation

Figure 8: Typical Layout for a floor mounted blender

3-3 Electrical Installation

The continuous loss-in-weight blending system is designed to operate on 115 volt, single phase, 50 or 60 hertz AC power. The power requirements will vary with the blender’s size and throughput rating. For exact current requirements, check the blender serial number tag, located on the blender motor control panel.

As an added option, the manufacturer may provide a voltage transformer for special supply voltage. If supplied, they are rated for the load required by the blending system - no other equipment should be connected to the transformer. The additional equipment may induce noise into the power circuit to the blender, as well as possibly overload the transformer.

The power transformer wiring and mounting is the responsibility of the customer. If company or local codes require fusing or disconnects, these items must be supplied, wired, and mounted by the customer.

Each blending system MUST be connected to a separate source of power. Do not connect extra equipment on the same line, with or without use of the transformer.

It is the customer’s responsibility to ensure that the power requirements of the blending system are satisfied.

Continuous Loss-in-Weight Blenders

Chapter 3: Installation

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Sterling 600, 100, 015, SLC 5/04, 060 specifications 3-3Electrical Installation

Contents

Allen-BradleySLC 5/04 Programmable Controller Continuous Loss-in-WeightBlenders________________________________ PanelView 600 Touch Screen InterfaceIn the Event of Shipping Damage Shipping InformationUnpacking and Inspection If the Shipment is Not CompleteWarranty Returns Credit ReturnsCHAPTER 2: FUNCTIONAL DESCRIPTION Table of ContentsCHAPTER 3: INSTALLATION CHAPTER 4: OPERATIONContinuous Loss-in-WeightBlenders MAINTENANCEAPPENDIX Safety Symbols Used in this Manual Chapter 1: Safety1-1How to Use This Manual Description Continuous Loss-in-WeightBlender Safety TagsDescription 1-2Warnings and Precautions Wear SAFETY GLASSES and WORK GLOVES1-3Responsibility General ResponsibilityOperator Responsibility REMEMBERMaintenance Responsibility Reporting a Safety Defect2-2General Description Chapter 2: Functional Description2-1Models Covered in This Manual AccessoriesController Features 2-3Typical Features & ComponentsMechanical Features Electrical FeaturesIngredient Supply/Re-fillHoppers Figure 2: Continuous Blender AssemblyBlender System Component Description Ingredient Weigh Hoppers Cascade Material Chute Ingredient Metering/Transport Auger AssembliesFigure 3: Metering Auger Components “Fixed Rate” mode Lower Mass Flow Weigh Hopper AssemblyFigure 4 Weigh Hopper Assembly Motor Drive Panel PLC Control PanelTouch Screen Interface Optional “Quick Color Change” Kit•Ethernet communication module 2-4Options•Mezzanine stand with slide gate and 4” tube stub Remote DisplayFail Safe Operation 2-5Safety Devices and InterlocksSafety Circuit Standards Figure 5: Plug Safety Device Lock-OutsPluggable Line Cord 3-2Rigging and Placing the Unit Chapter 3: Installation3-1Uncrating the Equipment Figure 6: Lifting Eyebolt Position on BlenderMachine Mount Mounting ConfigurationSite Requirements Mezzanine Mount Figure 7: Offset Mezzanine Mount PositionFloor Mount 3-3Electrical Installation 3-4Pneumatic Installation Figure 9: Pneumatic Air System3-5Overall Installation Summary Figure 10: Load Cell Mechanical Stop Adjustment 3-6 Set-upLoad Cell Adjustment Final Connections FIFO Diagnostics Controller SetupHopper Setup Alarm logFigure 11: Blender Calibration Weight Scale CalibrationTouch the “Calibration” button Continuous Loss-in-WeightBlendersChapter 3: Installation Feeder Calibration Touch the “OK” button Continuous Loss-in-WeightBlendersChapter 3: Installation Touch the “Calibration” buttonSetting Hopper Size Hopper Diameter Setting hopper sizeFigure 12 Hopper Sizes Approximate HopperService Touch “Hopper Setup”Setting Passwords Continuous Loss-in-WeightBlendersTouch “User Password” To change a password proceed as followsEnter password and touch “OK” Continuous Loss-in-WeightBlendersEnteroriginal password Alarm SetupContinuous Loss-in-WeightBlenders Enter the password and touch “OK”Touch “Alarm Setup” Chapter 3: InstallationCommunications Continuous Loss-in-WeightBlenders Setting Blender for English or MetricEnter the password and touch “OK” Touch “Units” Chapter 3: InstallationChapter 3: Installation How to use FIFO DiagnosticsContinuous Loss-in-WeightBlenders First you must get to the FIFO screenContinuous Loss-in-WeightBlenders Enter the Password and touch “OK”Touch “FIFO Diagnostics” Chapter 3: InstallationContinuous Loss-in-WeightBlenders Chapter 3: InstallationGeneral Operation Chapter 4: Operation4-1 Start-up Manual Backup Control System Figure 14: Typical Controller Display 4-2Controller Description & OperationDisplay Description Chapter 4: Operation Continuous Loss-in-WeightBlendersFigure 15: Blender Menu Structure Standard Unit Continuous Loss-in-WeightBlenders Setting a RecipeClean Out Chapter 4: OperationPhotocopy this page for your maintenance records Chapter 5: Maintenance5-1Preventative Maintenance Schedule System model #Chapter Continuous Loss-in-WeightBlendersMaintenance Spare Parts ChapterAppendix Typical Blender Parts ListAnnex B Information 6-2Addendum Service Supervisor Information Programmable SettingsAdvanced Hopper Options Max WTP/RPM Feed Factor FilterSteady Feed Factor Re-fillPercentageSample Time once in Steady Window for FIFO Advance PID Options mass flow setupPID Timer Steady System LimitExtruder RPM Options PID Integral ConstantFeeder Speed Limits Allowed Extruder RPM Change for Steady Flag Update Time for Prox Method in secondsExtrusion Control Options Feeder Setup No Flow Bits Advanced Alarm OptionsNo Flow Timer Parts Department 6-3Technical AssistanceService Department Sales Department