Manuals / Sterling / Kitchen Appliance / Blender

Sterling 100, 600, 015, 060 Touch the “OK” button, Touch the “Calibration” button, Installation

Models: 060 SLC 5/04 015 600 100

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Touch the “ACS Group” Logo. Then enter password “5413”.

Touch the “OK” button.

Touch the “Calibration” button.

Continuous Loss-in-Weight Blenders

Chapter 3: Installation

Page 35

Image 35

Sterling 100, 600 Touch the “OK” button, Touch the “Calibration” button, Continuous Loss-in-WeightBlenders, Installation

Contents

PanelView 600 Touch Screen Interface Continuous Loss-in-WeightBlenders________________________________ Allen-BradleySLC 5/04 Programmable ControllerIf the Shipment is Not Complete Shipping InformationUnpacking and Inspection In the Event of Shipping DamageCredit Returns Warranty ReturnsCHAPTER 4: OPERATION Table of ContentsCHAPTER 3: INSTALLATION CHAPTER 2: FUNCTIONAL DESCRIPTIONContinuous Loss-in-WeightBlenders MAINTENANCEAPPENDIX Safety Symbols Used in this Manual Chapter 1: Safety1-1How to Use This Manual Description Continuous Loss-in-WeightBlender Safety TagsDescription Wear SAFETY GLASSES and WORK GLOVES 1-2Warnings and PrecautionsGeneral Responsibility 1-3ResponsibilityREMEMBER Operator ResponsibilityReporting a Safety Defect Maintenance ResponsibilityAccessories Chapter 2: Functional Description2-1Models Covered in This Manual 2-2General DescriptionElectrical Features 2-3Typical Features & ComponentsMechanical Features Controller FeaturesIngredient Supply/Re-fillHoppers Figure 2: Continuous Blender AssemblyBlender System Component Description Ingredient Weigh Hoppers Cascade Material Chute Ingredient Metering/Transport Auger AssembliesFigure 3: Metering Auger Components “Fixed Rate” mode Lower Mass Flow Weigh Hopper AssemblyFigure 4: Weigh Hopper Assembly Optional “Quick Color Change” Kit PLC Control PanelTouch Screen Interface Motor Drive PanelRemote Display 2-4Options•Mezzanine stand with slide gate and 4” tube stub •Ethernet communication moduleFail Safe Operation 2-5Safety Devices and InterlocksSafety Circuit Standards Figure 5: Plug Safety Device Lock-OutsPluggable Line Cord Figure 6: Lifting Eyebolt Position on Blender Chapter 3: Installation3-1Uncrating the Equipment 3-2Rigging and Placing the UnitMachine Mount Mounting ConfigurationSite Requirements Figure 7: Offset Mezzanine Mount Position Mezzanine MountFloor Mount 3-3Electrical Installation Figure 9: Pneumatic Air System 3-4Pneumatic Installation3-5Overall Installation Summary Figure 10: Load Cell Mechanical Stop Adjustment 3-6 Set-upLoad Cell Adjustment Final Connections Alarm log Controller SetupHopper Setup FIFO DiagnosticsScale Calibration Figure 11: Blender Calibration WeightTouch the “Calibration” button Continuous Loss-in-WeightBlendersChapter 3: Installation Feeder Calibration Touch the “Calibration” button Continuous Loss-in-WeightBlendersChapter 3: Installation Touch the “OK” buttonSetting Hopper Size Approximate Hopper Setting hopper sizeFigure 12: Hopper Sizes Hopper DiameterContinuous Loss-in-WeightBlenders Touch “Hopper Setup”Setting Passwords ServiceContinuous Loss-in-WeightBlenders To change a password proceed as followsEnter password and touch “OK” Touch “User Password”Alarm Setup Enteroriginal passwordChapter 3: Installation Enter the password and touch “OK”Touch “Alarm Setup” Continuous Loss-in-WeightBlendersCommunications Chapter 3: Installation Setting Blender for English or MetricEnter the password and touch “OK” Touch “Units” Continuous Loss-in-WeightBlendersFirst you must get to the FIFO screen How to use FIFO DiagnosticsContinuous Loss-in-WeightBlenders Chapter 3: InstallationChapter 3: Installation Enter the Password and touch “OK”Touch “FIFO Diagnostics” Continuous Loss-in-WeightBlendersChapter 3: Installation Continuous Loss-in-WeightBlendersGeneral Operation Chapter 4: Operation4-1 Start-up Manual Backup Control System Figure 14: Typical Controller Display 4-2Controller Description & OperationDisplay Description Chapter 4: Operation Continuous Loss-in-WeightBlendersFigure 15: Blender Menu Structure Standard Unit Chapter 4: Operation Setting a RecipeClean Out Continuous Loss-in-WeightBlendersSystem model # Chapter 5: Maintenance5-1Preventative Maintenance Schedule Photocopy this page for your maintenance recordsChapter Continuous Loss-in-WeightBlendersMaintenance Typical Blender Parts List ChapterAppendix Spare PartsAnnex B Information Programmable Settings 6-2Addendum Service Supervisor InformationAdvanced Hopper Options Re-fillPercentage Feed Factor FilterSteady Feed Factor Max WTP/RPMSteady System Limit Advance PID Options mass flow setupPID Timer Sample Time once in Steady Window for FIFOExtruder RPM Options PID Integral ConstantFeeder Speed Limits Allowed Extruder RPM Change for Steady Flag Update Time for Prox Method in secondsExtrusion Control Options Feeder Setup No Flow Bits Advanced Alarm OptionsNo Flow Timer Sales Department 6-3Technical AssistanceService Department Parts Department