Manuals / Sterling / Kitchen Appliance / Blender

Sterling 015, 100, 600, SLC 5/04, 060 specifications Blender Calibration Weight, Scale Calibration

Models: 060 SLC 5/04 015 600 100

1 63

Page 32

will suffice. The weight will be in pounds, unless the blender is provided for metric display operation (kilograms).

Given the two weight points on the load cell scale, the controller will be able to determine any other weight on the load cell span. This is limited to the maximum capacity of the load cell. The standard load cell used on these blenders have a span accuracy of 1/10th %.

The maximum capacity of each load cell is clearly marked on the fixed top of the load cell. This value will be indicated in kgs. (2.2 lbs. = 1 kg.)

Figure 11: Blender Calibration Weight

Scale Calibration

During the initial setup of the blenders, the feeder units will need to be setup. Most of these items should have been setup at the factory before the unit shipped.

To calibrate the scales on each of the feeder units, follow the instructions below:

Continuous Loss-in-Weight Blenders

Chapter 3: Installation

Page 32

Image 32

Sterling 015, 100, 600, SLC 5/04, 060 specifications Blender Calibration Weight, Scale Calibration

Contents

Continuous Loss-in-WeightBlenders ________________________________Allen-BradleySLC 5/04 Programmable Controller PanelView 600 Touch Screen InterfaceShipping Information Unpacking and InspectionIn the Event of Shipping Damage If the Shipment is Not CompleteWarranty Returns Credit ReturnsTable of Contents CHAPTER 3: INSTALLATIONCHAPTER 2: FUNCTIONAL DESCRIPTION CHAPTER 4: OPERATIONContinuous Loss-in-WeightBlenders MAINTENANCEAPPENDIX Safety Symbols Used in this Manual Chapter 1: Safety1-1How to Use This Manual Description Continuous Loss-in-WeightBlender Safety TagsDescription 1-2Warnings and Precautions Wear SAFETY GLASSES and WORK GLOVES1-3Responsibility General ResponsibilityOperator Responsibility REMEMBERMaintenance Responsibility Reporting a Safety DefectChapter 2: Functional Description 2-1Models Covered in This Manual2-2General Description Accessories2-3Typical Features & Components Mechanical FeaturesController Features Electrical FeaturesIngredient Supply/Re-fillHoppers Figure 2: Continuous Blender AssemblyBlender System Component Description Ingredient Weigh Hoppers Cascade Material Chute Ingredient Metering/Transport Auger AssembliesFigure 3: Metering Auger Components “Fixed Rate” mode Lower Mass Flow Weigh Hopper AssemblyFigure 4: Weigh Hopper Assembly PLC Control Panel Touch Screen InterfaceMotor Drive Panel Optional “Quick Color Change” Kit2-4Options •Mezzanine stand with slide gate and 4” tube stub•Ethernet communication module Remote DisplayFail Safe Operation 2-5Safety Devices and InterlocksSafety Circuit Standards Figure 5: Plug Safety Device Lock-OutsPluggable Line Cord Chapter 3: Installation 3-1Uncrating the Equipment3-2Rigging and Placing the Unit Figure 6: Lifting Eyebolt Position on BlenderMachine Mount Mounting ConfigurationSite Requirements Mezzanine Mount Figure 7: Offset Mezzanine Mount PositionFloor Mount 3-3Electrical Installation 3-4Pneumatic Installation Figure 9: Pneumatic Air System3-5Overall Installation Summary Figure 10: Load Cell Mechanical Stop Adjustment 3-6 Set-upLoad Cell Adjustment Final Connections Controller Setup Hopper SetupFIFO Diagnostics Alarm logFigure 11: Blender Calibration Weight Scale CalibrationTouch the “Calibration” button Continuous Loss-in-WeightBlendersChapter 3: Installation Feeder Calibration Continuous Loss-in-WeightBlenders Chapter 3: InstallationTouch the “OK” button Touch the “Calibration” buttonSetting Hopper Size Setting hopper size Figure 12: Hopper SizesHopper Diameter Approximate HopperTouch “Hopper Setup” Setting PasswordsService Continuous Loss-in-WeightBlendersTo change a password proceed as follows Enter password and touch “OK”Touch “User Password” Continuous Loss-in-WeightBlendersEnteroriginal password Alarm SetupEnter the password and touch “OK” Touch “Alarm Setup”Continuous Loss-in-WeightBlenders Chapter 3: InstallationCommunications Setting Blender for English or Metric Enter the password and touch “OK” Touch “Units”Continuous Loss-in-WeightBlenders Chapter 3: InstallationHow to use FIFO Diagnostics Continuous Loss-in-WeightBlendersChapter 3: Installation First you must get to the FIFO screenEnter the Password and touch “OK” Touch “FIFO Diagnostics”Continuous Loss-in-WeightBlenders Chapter 3: InstallationContinuous Loss-in-WeightBlenders Chapter 3: InstallationGeneral Operation Chapter 4: Operation4-1 Start-up Manual Backup Control System Figure 14: Typical Controller Display 4-2Controller Description & OperationDisplay Description Chapter 4: Operation Continuous Loss-in-WeightBlendersFigure 15: Blender Menu Structure Standard Unit Setting a Recipe Clean OutContinuous Loss-in-WeightBlenders Chapter 4: OperationChapter 5: Maintenance 5-1Preventative Maintenance SchedulePhotocopy this page for your maintenance records System model #Chapter Continuous Loss-in-WeightBlendersMaintenance Chapter AppendixSpare Parts Typical Blender Parts ListAnnex B Information 6-2Addendum Service Supervisor Information Programmable SettingsAdvanced Hopper Options Feed Factor Filter Steady Feed FactorMax WTP/RPM Re-fillPercentageAdvance PID Options mass flow setup PID TimerSample Time once in Steady Window for FIFO Steady System LimitExtruder RPM Options PID Integral ConstantFeeder Speed Limits Allowed Extruder RPM Change for Steady Flag Update Time for Prox Method in secondsExtrusion Control Options Feeder Setup No Flow Bits Advanced Alarm OptionsNo Flow Timer 6-3Technical Assistance Service DepartmentParts Department Sales Department