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Sterling 060, 100, 600, 015, SLC 5/04 Chapter, Appendix, Spare Parts, Typical Blender Parts List

Models: 060 SLC 5/04 015 600 100

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Chapter 6:

	Chapter 6:			Appendix

	6-1		Spare Parts
	Typical Blender Parts List
							060
	#		DESCRIPTION		015		060			100
	1		Lid (0.2 to 1.6 cu. ft. vacuum receivers)		08223-1		08278A			08412-1
	1		Lid (3.0 and 6.0 cu. ft. vacuum receivers)		N/A		N/A			A0770325
			Lid (3.0 and 6.0 cu. ft. vacuum receivers)		N/A		N/A			A0770325
	2		1/8” NPT fitting				35085K and 35086K
	3		1/4” NPT fitting				35154 and 35155
	4		Bulkhead			35146
	5		Brass elbow			35118
	6		24V DC Solenoid			33128

	7		Dump cone		15370		15237
	8		Air cylinder		33126		33073			33011G

Typical Weigh Hopper Assembly Parts List

Load cells

7 kgs.	10 kgs.	15 kgs.	30 kgs.	150 kgs.
724.00835.00	724.00836.00	724.00832.00	724.00839.00	61-1250-150KG

Figure 64: Typical Allen-Bradley Controller Main Parts List

#	Description	ALL MODELS
1	Allen-Bradley SLC 500, CPU	A0555198
2	24 VDC power supply	A0563932
3	12 VDC power supply	739.00027.00
4	Alarm light - Yellow strobe 24 VDC	A0565889
5	Glass fuse – 3.0 amp (115 volt)	A0542207
6	Ethernet module (optional)	A0563939
7	Ethernet module cable	700.00278.00
8	120 volt light bulb (power switch)	715.01034.02

Figure 65: Typical Allen-Bradley Display Main Parts List

#	Description	All MODELS
1	Allen-Bradley PanelView Display ONLY	A0563571
1		A0563571

2	Allen-Bradley PanelView flash memory card	CONSULT FACTORY
3	PanelView 600 display – Connection cable	A0565856

Continuous Loss-in-Weight Blenders	Chapter 6:	Appendix
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Sterling 060, 100, 600 Chapter, Appendix, Spare Parts, Typical Blender Parts List, Typical Weigh Hopper Assembly Parts List

Contents

Allen-BradleySLC 5/04 Programmable Controller Continuous Loss-in-WeightBlenders________________________________ PanelView 600 Touch Screen InterfaceIn the Event of Shipping Damage Shipping InformationUnpacking and Inspection If the Shipment is Not CompleteWarranty Returns Credit ReturnsCHAPTER 2: FUNCTIONAL DESCRIPTION Table of ContentsCHAPTER 3: INSTALLATION CHAPTER 4: OPERATIONMAINTENANCE APPENDIXContinuous Loss-in-WeightBlenders Chapter 1: Safety 1-1How to Use This ManualSafety Symbols Used in this Manual Continuous Loss-in-WeightBlender Safety Tags DescriptionDescription 1-2Warnings and Precautions Wear SAFETY GLASSES and WORK GLOVES1-3Responsibility General ResponsibilityOperator Responsibility REMEMBERMaintenance Responsibility Reporting a Safety Defect2-2General Description Chapter 2: Functional Description2-1Models Covered in This Manual AccessoriesController Features 2-3Typical Features & ComponentsMechanical Features Electrical FeaturesFigure 2: Continuous Blender Assembly Blender System Component DescriptionIngredient Supply/Re-fillHoppers Ingredient Weigh Hoppers Ingredient Metering/Transport Auger Assemblies Figure 3: Metering Auger ComponentsCascade Material Chute Lower Mass Flow Weigh Hopper Assembly Figure 4 Weigh Hopper Assembly“Fixed Rate” mode Motor Drive Panel PLC Control PanelTouch Screen Interface Optional “Quick Color Change” Kit•Ethernet communication module 2-4Options•Mezzanine stand with slide gate and 4” tube stub Remote Display2-5Safety Devices and Interlocks Safety Circuit StandardsFail Safe Operation Safety Device Lock-Outs Pluggable Line CordFigure 5: Plug 3-2Rigging and Placing the Unit Chapter 3: Installation3-1Uncrating the Equipment Figure 6: Lifting Eyebolt Position on BlenderMounting Configuration Site RequirementsMachine Mount Mezzanine Mount Figure 7: Offset Mezzanine Mount PositionFloor Mount 3-3Electrical Installation 3-4Pneumatic Installation Figure 9: Pneumatic Air System3-5Overall Installation Summary 3-6 Set-up Load Cell AdjustmentFigure 10: Load Cell Mechanical Stop Adjustment Final Connections FIFO Diagnostics Controller SetupHopper Setup Alarm logFigure 11: Blender Calibration Weight Scale CalibrationContinuous Loss-in-WeightBlenders Chapter 3: InstallationTouch the “Calibration” button Feeder Calibration Touch the “OK” button Continuous Loss-in-WeightBlendersChapter 3: Installation Touch the “Calibration” buttonSetting Hopper Size Hopper Diameter Setting hopper sizeFigure 12 Hopper Sizes Approximate HopperService Touch “Hopper Setup”Setting Passwords Continuous Loss-in-WeightBlendersTouch “User Password” To change a password proceed as followsEnter password and touch “OK” Continuous Loss-in-WeightBlendersEnteroriginal password Alarm SetupContinuous Loss-in-WeightBlenders Enter the password and touch “OK”Touch “Alarm Setup” Chapter 3: InstallationCommunications Continuous Loss-in-WeightBlenders Setting Blender for English or MetricEnter the password and touch “OK” Touch “Units” Chapter 3: InstallationChapter 3: Installation How to use FIFO DiagnosticsContinuous Loss-in-WeightBlenders First you must get to the FIFO screenContinuous Loss-in-WeightBlenders Enter the Password and touch “OK”Touch “FIFO Diagnostics” Chapter 3: InstallationContinuous Loss-in-WeightBlenders Chapter 3: InstallationChapter 4: Operation 4-1 Start-upGeneral Operation Manual Backup Control System 4-2Controller Description & Operation Display DescriptionFigure 14: Typical Controller Display Continuous Loss-in-WeightBlenders Figure 15: Blender Menu Structure Standard UnitChapter 4: Operation Continuous Loss-in-WeightBlenders Setting a RecipeClean Out Chapter 4: OperationPhotocopy this page for your maintenance records Chapter 5: Maintenance5-1Preventative Maintenance Schedule System model #Continuous Loss-in-WeightBlenders MaintenanceChapter Spare Parts ChapterAppendix Typical Blender Parts ListAnnex B Information 6-2Addendum Service Supervisor Information Programmable SettingsAdvanced Hopper Options Max WTP/RPM Feed Factor FilterSteady Feed Factor Re-fillPercentageSample Time once in Steady Window for FIFO Advance PID Options mass flow setupPID Timer Steady System LimitPID Integral Constant Feeder Speed LimitsExtruder RPM Options Update Time for Prox Method in seconds Extrusion Control Options Feeder SetupAllowed Extruder RPM Change for Steady Flag Advanced Alarm Options No Flow TimerNo Flow Bits Parts Department 6-3Technical AssistanceService Department Sales Department