Manuals / Sterling / Kitchen Appliance / Blender

Sterling 100, 600, 015, SLC 5/04, 060 Maintenance, Appendix, Continuous Loss-in-WeightBlenders

Models: 060 SLC 5/04 015 600 100

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MAINTENANCE		52
Preventative maintenance schedule		52
APPENDIX		54
6-1	Warranty and spare parts	54
	Annex B information	55
6-2	Addendum (Service supervisor information)	55
	Programmable settings	56
6-3 Technical assistance		63

Continuous Loss-in-Weight Blenders

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Sterling 100, 600, 015, SLC 5/04, 060 specifications Maintenance, Appendix, Continuous Loss-in-WeightBlenders

Contents

________________________________ Continuous Loss-in-WeightBlendersAllen-BradleySLC 5/04 Programmable Controller PanelView 600 Touch Screen InterfaceUnpacking and Inspection Shipping InformationIn the Event of Shipping Damage If the Shipment is Not CompleteCredit Returns Warranty ReturnsCHAPTER 3: INSTALLATION Table of ContentsCHAPTER 2: FUNCTIONAL DESCRIPTION CHAPTER 4: OPERATIONContinuous Loss-in-WeightBlenders MAINTENANCEAPPENDIX Safety Symbols Used in this Manual Chapter 1: Safety1-1How to Use This Manual Description Continuous Loss-in-WeightBlender Safety TagsDescription Wear SAFETY GLASSES and WORK GLOVES 1-2Warnings and PrecautionsGeneral Responsibility 1-3ResponsibilityREMEMBER Operator ResponsibilityReporting a Safety Defect Maintenance Responsibility2-1Models Covered in This Manual Chapter 2: Functional Description2-2General Description AccessoriesMechanical Features 2-3Typical Features & ComponentsController Features Electrical FeaturesIngredient Supply/Re-fillHoppers Figure 2: Continuous Blender AssemblyBlender System Component Description Ingredient Weigh Hoppers Cascade Material Chute Ingredient Metering/Transport Auger AssembliesFigure 3: Metering Auger Components “Fixed Rate” mode Lower Mass Flow Weigh Hopper AssemblyFigure 4: Weigh Hopper Assembly Touch Screen Interface PLC Control PanelMotor Drive Panel Optional “Quick Color Change” Kit•Mezzanine stand with slide gate and 4” tube stub 2-4Options•Ethernet communication module Remote DisplayFail Safe Operation 2-5Safety Devices and InterlocksSafety Circuit Standards Figure 5: Plug Safety Device Lock-OutsPluggable Line Cord 3-1Uncrating the Equipment Chapter 3: Installation3-2Rigging and Placing the Unit Figure 6: Lifting Eyebolt Position on BlenderMachine Mount Mounting ConfigurationSite Requirements Figure 7: Offset Mezzanine Mount Position Mezzanine MountFloor Mount 3-3Electrical Installation Figure 9: Pneumatic Air System 3-4Pneumatic Installation3-5Overall Installation Summary Figure 10: Load Cell Mechanical Stop Adjustment 3-6 Set-upLoad Cell Adjustment Final Connections Hopper Setup Controller SetupFIFO Diagnostics Alarm logScale Calibration Figure 11: Blender Calibration WeightTouch the “Calibration” button Continuous Loss-in-WeightBlendersChapter 3: Installation Feeder Calibration Chapter 3: Installation Continuous Loss-in-WeightBlendersTouch the “OK” button Touch the “Calibration” buttonSetting Hopper Size Figure 12: Hopper Sizes Setting hopper sizeHopper Diameter Approximate HopperSetting Passwords Touch “Hopper Setup”Service Continuous Loss-in-WeightBlendersEnter password and touch “OK” To change a password proceed as followsTouch “User Password” Continuous Loss-in-WeightBlendersAlarm Setup Enteroriginal passwordTouch “Alarm Setup” Enter the password and touch “OK”Continuous Loss-in-WeightBlenders Chapter 3: InstallationCommunications Enter the password and touch “OK” Touch “Units” Setting Blender for English or MetricContinuous Loss-in-WeightBlenders Chapter 3: InstallationContinuous Loss-in-WeightBlenders How to use FIFO DiagnosticsChapter 3: Installation First you must get to the FIFO screenTouch “FIFO Diagnostics” Enter the Password and touch “OK”Continuous Loss-in-WeightBlenders Chapter 3: InstallationChapter 3: Installation Continuous Loss-in-WeightBlendersGeneral Operation Chapter 4: Operation4-1 Start-up Manual Backup Control System Figure 14: Typical Controller Display 4-2Controller Description & OperationDisplay Description Chapter 4: Operation Continuous Loss-in-WeightBlendersFigure 15: Blender Menu Structure Standard Unit Clean Out Setting a RecipeContinuous Loss-in-WeightBlenders Chapter 4: Operation5-1Preventative Maintenance Schedule Chapter 5: MaintenancePhotocopy this page for your maintenance records System model #Chapter Continuous Loss-in-WeightBlendersMaintenance Appendix ChapterSpare Parts Typical Blender Parts ListAnnex B Information Programmable Settings 6-2Addendum Service Supervisor InformationAdvanced Hopper Options Steady Feed Factor Feed Factor FilterMax WTP/RPM Re-fillPercentagePID Timer Advance PID Options mass flow setupSample Time once in Steady Window for FIFO Steady System LimitExtruder RPM Options PID Integral ConstantFeeder Speed Limits Allowed Extruder RPM Change for Steady Flag Update Time for Prox Method in secondsExtrusion Control Options Feeder Setup No Flow Bits Advanced Alarm OptionsNo Flow Timer Service Department 6-3Technical AssistanceParts Department Sales Department