Table of Contents

CHAPTER 1: SAFETY

6

1-1 How to use this manual

6

 

Safety symbols used in this manual

6

1-2

Warnings and precautions

8

1-3

Responsibility

9

 

General responsibility

9

 

Operator responsibility

10

 

Maintenance responsibility

11

 

Reporting a safety defect

11

CHAPTER 2: FUNCTIONAL DESCRIPTION

12

2-1 Models covered in this manual

12

2-2

General description

12

 

Accessories

12

 

Customer service

12

2-3 Typical features & components

13

 

Mechanical features

13

 

Controller features

13

 

Electrical features

13

 

Blender system component description

14

2-4

Options

19

2-5 Safety devices and interlocks

20

CHAPTER 3: INSTALLATION

22

3-1

Uncrating the equipment

22

3-2 Rigging and placing the unit

22

 

Site requirements

23

 

Mounting configuration

23

3-3

Electrical installation

26

3-4

Pneumatic installation

27

3-5

Overall installation (summary)

28

3-6 Set-up

29

 

Load cell adjustment

29

 

Final connections

30

 

Controller setup

31

 

Scale calibration

31

 

............................................................................................................................

44

CHAPTER 4: OPERATION

47

4-1 Start-up

47

 

General operation

47

4-2 Controller description & operation

49

 

Display description

49

 

Setting a recipe

51

Continuous Loss-in-Weight Blenders

iv

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Sterling 060, 100, 600, 015, SLC 5/04 specifications Table of Contents

060, SLC 5/04, 015, 600, 100 specifications

Sterling 100,600,015 SLC 5/04,060 is a robust and versatile industrial automation controller designed to meet the demands of various industrial applications. As part of the Sterling lineup, this model is particularly known for its reliability and advanced features that enhance operational efficiency.

One of the main features of the Sterling 100,600,015 SLC 5/04,060 is its modular architecture, which allows users to customize the system based on their specific needs. The controller supports a wide range of I/O modules, providing flexibility in expanding or modifying the system as production requirements change. This modularity ensures scalability, making it suitable for both small-scale and large-scale applications.

The controller operates on the well-established Allen-Bradley SLC 500 platform, which is known for its stability and ease of use. With a processing speed of 100 kHz, the SLC 5/04,060 can handle multiple tasks simultaneously, ensuring precise control over processes. This speed is complemented by a large memory capacity, allowing for complex programming and data storage without compromising performance.

In terms of communication, the Sterling 100,600,015 SLC 5/04,060 features multiple communication ports, including RS-232 and RS-485 interfaces, making it compatible with various devices and systems. This capability enables seamless integration with existing networks, as well as the implementation of modern network protocols like Ethernet for greater connectivity and data transfer efficiency.

The controller is also equipped with advanced diagnostics capabilities, enabling users to monitor system performance in real-time. This feature not only helps in quick troubleshooting but also aids in predictive maintenance strategies, reducing downtime and optimizing productivity.

In addition to its hardware features, the Sterling 100,600,015 SLC 5/04,060 supports a range of programming languages, including ladder logic, structured text, and function block diagrams. This versatility allows engineers and technicians to choose the most suitable approach for their specific projects, making the development process more intuitive and efficient.

Overall, the Sterling 100,600,015 SLC 5/04,060 is a powerful and adaptable solution for industrial automation, combining advanced technology with ease of use, making it an ideal choice for businesses seeking to enhance their operational capabilities and efficiency.