Manuals / Sterling / Kitchen Appliance / Blender

Sterling 100, 600, 015 Enter the Password and touch “OK”, Touch “FIFO Diagnostics”, Installation

Models: 060 SLC 5/04 015 600 100

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Enter the Password and touch “OK”

Touch “FIFO Diagnostics”

Select “Mass Flow FIFO Data” or “Feeder FIFO Data”

Continuous Loss-in-Weight Blenders

Chapter 3: Installation

Page 45

Image 45

Sterling 100 Enter the Password and touch “OK”, Touch “FIFO Diagnostics”, Continuous Loss-in-WeightBlenders, Installation

Contents

________________________________ Continuous Loss-in-WeightBlendersAllen-BradleySLC 5/04 Programmable Controller PanelView 600 Touch Screen InterfaceUnpacking and Inspection Shipping InformationIn the Event of Shipping Damage If the Shipment is Not CompleteCredit Returns Warranty ReturnsCHAPTER 3: INSTALLATION Table of ContentsCHAPTER 2: FUNCTIONAL DESCRIPTION CHAPTER 4: OPERATIONMAINTENANCE APPENDIXContinuous Loss-in-WeightBlenders Chapter 1: Safety 1-1How to Use This ManualSafety Symbols Used in this Manual Continuous Loss-in-WeightBlender Safety Tags DescriptionDescription Wear SAFETY GLASSES and WORK GLOVES 1-2Warnings and PrecautionsGeneral Responsibility 1-3ResponsibilityREMEMBER Operator ResponsibilityReporting a Safety Defect Maintenance Responsibility2-1Models Covered in This Manual Chapter 2: Functional Description2-2General Description AccessoriesMechanical Features 2-3Typical Features & ComponentsController Features Electrical FeaturesFigure 2: Continuous Blender Assembly Blender System Component DescriptionIngredient Supply/Re-fillHoppers Ingredient Weigh Hoppers Ingredient Metering/Transport Auger Assemblies Figure 3: Metering Auger ComponentsCascade Material Chute Lower Mass Flow Weigh Hopper Assembly Figure 4: Weigh Hopper Assembly“Fixed Rate” mode Touch Screen Interface PLC Control PanelMotor Drive Panel Optional “Quick Color Change” Kit•Mezzanine stand with slide gate and 4” tube stub 2-4Options•Ethernet communication module Remote Display2-5Safety Devices and Interlocks Safety Circuit StandardsFail Safe Operation Safety Device Lock-Outs Pluggable Line CordFigure 5: Plug 3-1Uncrating the Equipment Chapter 3: Installation3-2Rigging and Placing the Unit Figure 6: Lifting Eyebolt Position on BlenderMounting Configuration Site RequirementsMachine Mount Figure 7: Offset Mezzanine Mount Position Mezzanine MountFloor Mount 3-3Electrical Installation Figure 9: Pneumatic Air System 3-4Pneumatic Installation3-5Overall Installation Summary 3-6 Set-up Load Cell AdjustmentFigure 10: Load Cell Mechanical Stop Adjustment Final Connections Hopper Setup Controller SetupFIFO Diagnostics Alarm logScale Calibration Figure 11: Blender Calibration WeightContinuous Loss-in-WeightBlenders Chapter 3: InstallationTouch the “Calibration” button Feeder Calibration Chapter 3: Installation Continuous Loss-in-WeightBlendersTouch the “OK” button Touch the “Calibration” buttonSetting Hopper Size Figure 12: Hopper Sizes Setting hopper sizeHopper Diameter Approximate HopperSetting Passwords Touch “Hopper Setup”Service Continuous Loss-in-WeightBlendersEnter password and touch “OK” To change a password proceed as followsTouch “User Password” Continuous Loss-in-WeightBlendersAlarm Setup Enteroriginal passwordTouch “Alarm Setup” Enter the password and touch “OK”Continuous Loss-in-WeightBlenders Chapter 3: InstallationCommunications Enter the password and touch “OK” Touch “Units” Setting Blender for English or MetricContinuous Loss-in-WeightBlenders Chapter 3: InstallationContinuous Loss-in-WeightBlenders How to use FIFO DiagnosticsChapter 3: Installation First you must get to the FIFO screenTouch “FIFO Diagnostics” Enter the Password and touch “OK”Continuous Loss-in-WeightBlenders Chapter 3: InstallationChapter 3: Installation Continuous Loss-in-WeightBlendersChapter 4: Operation 4-1 Start-upGeneral Operation Manual Backup Control System 4-2Controller Description & Operation Display DescriptionFigure 14: Typical Controller Display Continuous Loss-in-WeightBlenders Figure 15: Blender Menu Structure Standard UnitChapter 4: Operation Clean Out Setting a RecipeContinuous Loss-in-WeightBlenders Chapter 4: Operation5-1Preventative Maintenance Schedule Chapter 5: MaintenancePhotocopy this page for your maintenance records System model #Continuous Loss-in-WeightBlenders MaintenanceChapter Appendix ChapterSpare Parts Typical Blender Parts ListAnnex B Information Programmable Settings 6-2Addendum Service Supervisor InformationAdvanced Hopper Options Steady Feed Factor Feed Factor FilterMax WTP/RPM Re-fillPercentagePID Timer Advance PID Options mass flow setupSample Time once in Steady Window for FIFO Steady System LimitPID Integral Constant Feeder Speed LimitsExtruder RPM Options Update Time for Prox Method in seconds Extrusion Control Options Feeder SetupAllowed Extruder RPM Change for Steady Flag Advanced Alarm Options No Flow TimerNo Flow Bits Service Department 6-3Technical AssistanceParts Department Sales Department