Manuals / Sterling / Kitchen Appliance / Blender

Sterling SLC 5/04, 100 2-3Typical Features & Components, Mechanical Features, Controller Features

Models: 060 SLC 5/04 015 600 100

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2-3 Typical Features & Components

Mechanical Features

•Blender automatically adjusts individual feeders to match learned extruder rate at the ratio required.

•Upper material supply hoppers with conical re-fill valves and dust boots.

•Individual ingredient weigh hoppers with clear side walls.

•Cast aluminum feeder housings with drains.

•Lower mass flow weigh hopper assembly with clear side wall.

•Cascading mixing section.

•Precision 1/10% span accurate cantilever load cell weighing system

•Yasakawa GPD 205 variable frequency drive (VFD) system with ¼ hp inverter-duty (brushless) AC motors

•Motor drive panel – NEMA enclosure

•Machine-mount spool flange with drain

•Hopper lids arranged for manufacturer and non-manufacturer receivers and loaders

Controller Features

•Color Allen-Bradley PanelView 600 color touch screen o Easy menu-driven format

o Serial printer port o Recipe storage book

o Inventory and material usage information

o OPTIONAL Ethernet communications module

•Manual operation capabilities, for emergency use in case of processor failure

Electrical Features

•Inductive proximity switch for extruder speed (you may also write extruder speed through Ethernet in lieu of using the proximity switch)

•115/1/50 or 60 supply voltage

Continuous Loss-in-Weight Blenders Chapter 2: Functional Description

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Sterling SLC 5/04, 100, 600 2-3Typical Features & Components, Mechanical Features, Controller Features, Electrical Features

Contents

________________________________ Continuous Loss-in-WeightBlendersAllen-BradleySLC 5/04 Programmable Controller PanelView 600 Touch Screen InterfaceUnpacking and Inspection Shipping InformationIn the Event of Shipping Damage If the Shipment is Not CompleteCredit Returns Warranty ReturnsCHAPTER 3: INSTALLATION Table of ContentsCHAPTER 2: FUNCTIONAL DESCRIPTION CHAPTER 4: OPERATIONAPPENDIX MAINTENANCEContinuous Loss-in-WeightBlenders 1-1How to Use This Manual Chapter 1: SafetySafety Symbols Used in this Manual Description Continuous Loss-in-WeightBlender Safety TagsDescription Wear SAFETY GLASSES and WORK GLOVES 1-2Warnings and PrecautionsGeneral Responsibility 1-3ResponsibilityREMEMBER Operator ResponsibilityReporting a Safety Defect Maintenance Responsibility2-1Models Covered in This Manual Chapter 2: Functional Description2-2General Description AccessoriesMechanical Features 2-3Typical Features & ComponentsController Features Electrical FeaturesBlender System Component Description Figure 2: Continuous Blender AssemblyIngredient Supply/Re-fillHoppers Ingredient Weigh Hoppers Figure 3: Metering Auger Components Ingredient Metering/Transport Auger AssembliesCascade Material Chute Figure 4: Weigh Hopper Assembly Lower Mass Flow Weigh Hopper Assembly“Fixed Rate” mode Touch Screen Interface PLC Control PanelMotor Drive Panel Optional “Quick Color Change” Kit•Mezzanine stand with slide gate and 4” tube stub 2-4Options•Ethernet communication module Remote DisplaySafety Circuit Standards 2-5Safety Devices and InterlocksFail Safe Operation Pluggable Line Cord Safety Device Lock-OutsFigure 5: Plug 3-1Uncrating the Equipment Chapter 3: Installation3-2Rigging and Placing the Unit Figure 6: Lifting Eyebolt Position on BlenderSite Requirements Mounting ConfigurationMachine Mount Figure 7: Offset Mezzanine Mount Position Mezzanine MountFloor Mount 3-3Electrical Installation Figure 9: Pneumatic Air System 3-4Pneumatic Installation3-5Overall Installation Summary Load Cell Adjustment 3-6 Set-upFigure 10: Load Cell Mechanical Stop Adjustment Final Connections Hopper Setup Controller SetupFIFO Diagnostics Alarm logScale Calibration Figure 11: Blender Calibration WeightChapter 3: Installation Continuous Loss-in-WeightBlendersTouch the “Calibration” button Feeder Calibration Chapter 3: Installation Continuous Loss-in-WeightBlendersTouch the “OK” button Touch the “Calibration” buttonSetting Hopper Size Figure 12: Hopper Sizes Setting hopper sizeHopper Diameter Approximate HopperSetting Passwords Touch “Hopper Setup”Service Continuous Loss-in-WeightBlendersEnter password and touch “OK” To change a password proceed as followsTouch “User Password” Continuous Loss-in-WeightBlendersAlarm Setup Enteroriginal passwordTouch “Alarm Setup” Enter the password and touch “OK”Continuous Loss-in-WeightBlenders Chapter 3: InstallationCommunications Enter the password and touch “OK” Touch “Units” Setting Blender for English or MetricContinuous Loss-in-WeightBlenders Chapter 3: InstallationContinuous Loss-in-WeightBlenders How to use FIFO DiagnosticsChapter 3: Installation First you must get to the FIFO screenTouch “FIFO Diagnostics” Enter the Password and touch “OK”Continuous Loss-in-WeightBlenders Chapter 3: InstallationChapter 3: Installation Continuous Loss-in-WeightBlenders4-1 Start-up Chapter 4: OperationGeneral Operation Manual Backup Control System Display Description 4-2Controller Description & OperationFigure 14: Typical Controller Display Figure 15: Blender Menu Structure Standard Unit Continuous Loss-in-WeightBlendersChapter 4: Operation Clean Out Setting a RecipeContinuous Loss-in-WeightBlenders Chapter 4: Operation5-1Preventative Maintenance Schedule Chapter 5: MaintenancePhotocopy this page for your maintenance records System model #Maintenance Continuous Loss-in-WeightBlendersChapter Appendix ChapterSpare Parts Typical Blender Parts ListAnnex B Information Programmable Settings 6-2Addendum Service Supervisor InformationAdvanced Hopper Options Steady Feed Factor Feed Factor FilterMax WTP/RPM Re-fillPercentagePID Timer Advance PID Options mass flow setupSample Time once in Steady Window for FIFO Steady System LimitFeeder Speed Limits PID Integral ConstantExtruder RPM Options Extrusion Control Options Feeder Setup Update Time for Prox Method in secondsAllowed Extruder RPM Change for Steady Flag No Flow Timer Advanced Alarm OptionsNo Flow Bits Service Department 6-3Technical AssistanceParts Department Sales Department