Controller Setup

This section describes the proper setup of the continuous loss-in-weight blending system control parameters. These parameters are operator changeable; however, these items should only require setup during the initial installation. Only authorized personnel should change them. For security reasons, the menu that is used to access these parameters is password protected.

Many of the variables and setup parameters have been preset at the factory and do not need to be changed. However, this section of the manual will address all of the blender setup parameters that were available at the time of printing. The purpose of this is to familiarize the reader with all the setup parameters and their usage.

The following parameters will be discussed:

9

Changing Recipes

 

• Service

 

• View Recipe

 

• ACS Only

 

•

Change Recipe

9

Units

 

•

Recipe Book

 

• Metric or Standard

9

Hopper Setup

9

FIFO Diagnostics

 

•

Set Hopper Size

 

• Mass Flow

9

Calibration

 

• Feeder

 

•

Scale (Hoppers)

9

Network Information

 

•

Feeder

9

Alarm log

9

Password

9

Alarm Setup

•User

Scale Calibration

The heart of the blending system is the load cells. They monitor the weight in each of the ingredient weigh hoppers and the lower mass flow weigh hopper. As the load cells are reading the actual material weight loss that is removed from the weigh hoppers by the feeders or the extruder, the proper calibration of these load cells is essential for the correct operation of the blender. This calibration must be performed upon initial installation and startup of the blender. They should also be rechecked periodically with a calibration weight to ensure that they have not been damaged in the normal routine of cleaning, color changes, etc.

The calibration of each load cell is done by using two points on the output of the load cell scale. The first of these points is known as the “Tare Weight”. This is the weight of the empty hopper assembly on the load cell. This is also known as the zero weight point (starting point) of the scale. This zero or starting point must be initialized with an empty weigh hopper. There must be no binding or leverage put on the load cell.

The second weight point that will be used in the load cell calibration procedure is a known amount of weight for the weigh hopper. Provided with the blending system is a calibration weight. The calibration weight is stamped with its actual weight on top. If this is not available, any object with a known accurate weight to the nearest 1/100th of a lb. in the 5 – 10 lb. range

Continuous Loss-in-Weight Blenders

Chapter 3: Installation

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Sterling 600, 100, 015, SLC 5/04, 060 specifications Controller Setup, Scale Calibration
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060, SLC 5/04, 015, 600, 100 specifications

Sterling 100,600,015 SLC 5/04,060 is a robust and versatile industrial automation controller designed to meet the demands of various industrial applications. As part of the Sterling lineup, this model is particularly known for its reliability and advanced features that enhance operational efficiency.

One of the main features of the Sterling 100,600,015 SLC 5/04,060 is its modular architecture, which allows users to customize the system based on their specific needs. The controller supports a wide range of I/O modules, providing flexibility in expanding or modifying the system as production requirements change. This modularity ensures scalability, making it suitable for both small-scale and large-scale applications.

The controller operates on the well-established Allen-Bradley SLC 500 platform, which is known for its stability and ease of use. With a processing speed of 100 kHz, the SLC 5/04,060 can handle multiple tasks simultaneously, ensuring precise control over processes. This speed is complemented by a large memory capacity, allowing for complex programming and data storage without compromising performance.

In terms of communication, the Sterling 100,600,015 SLC 5/04,060 features multiple communication ports, including RS-232 and RS-485 interfaces, making it compatible with various devices and systems. This capability enables seamless integration with existing networks, as well as the implementation of modern network protocols like Ethernet for greater connectivity and data transfer efficiency.

The controller is also equipped with advanced diagnostics capabilities, enabling users to monitor system performance in real-time. This feature not only helps in quick troubleshooting but also aids in predictive maintenance strategies, reducing downtime and optimizing productivity.

In addition to its hardware features, the Sterling 100,600,015 SLC 5/04,060 supports a range of programming languages, including ladder logic, structured text, and function block diagrams. This versatility allows engineers and technicians to choose the most suitable approach for their specific projects, making the development process more intuitive and efficient.

Overall, the Sterling 100,600,015 SLC 5/04,060 is a powerful and adaptable solution for industrial automation, combining advanced technology with ease of use, making it an ideal choice for businesses seeking to enhance their operational capabilities and efficiency.
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