Manuals / Tiger Products Co., Ltd / Lawn and Garden / Lawn Mower

Tiger Products Co., Ltd 6020009 manual Trailkat Rear Rotary Deck Assy

Models: 6020009

1 150

Download 150 pages 23.65 Kb

Page 120

TRAILKAT® REAR ROTARY DECK ASSY

TRAILKAT® REAR ROTARY DECK ASSY

NOTE ORIENTATION

OF ITEM 34, LARGE

ZERK FORWARD

Twin Rotary Common Section 6-6

Image 120

Tiger Products Co., Ltd 6020009 manual Trailkat Rear Rotary Deck Assy, NOTE ORIENTATION OF ITEM 34, LARGE ZERK FORWARD

Contents

Tiger Corporation 3301 N. Louise Ave Sioux Falls, SDPARTS LISTING WITH MOUNTING AND OPERATING INSTRUCTIONS TWIN ROTARY ASSEMBLIESTO THE OWNER / OPERATOR / DEALER FORWARD Tiger CorporationPage TABLE OF CONTENTS CAUTION - YOUR SAFETY IS AT RISKThis symbol means ASSEMBLY / MOUNTING SECTIONPage SAFETY SECTION SAFETYGeneral Safety Instructions and Practices Practice all usual and customary safe working precautions andSAFETY SAFETY LEA EL INSTRUCTIVODANGER SAFETY DANGER DANGERDANGER DANGER DANGER SG-10SAFETY sure you abide by the following rulesSAFETY DANGER DANGERSG-20 SG-23SAFETY DANGERDANGER DANGERSAFETY DANGERDo not put hands or feet under mower decks. Blade Contact can result DANGERSAFETY DANGERSTOP MOWING IF PASSERSBY ARE WITHIN 100 YARDS UN- LESS SAFETY DANGERDANGER DANGERSEE YOUR DEALERSAFETY In addition to the design and configuration of this Implement, including Safety Signs and Safety Equipment, hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper training of personnel involved in the operation, transport, maintenance, and storage of the machine. Refer also to Safety Messages and operation instruction in each of the appropriate sections of the Tractor and Equipment Manuals. Pay close attention to the Safety Signs affixed to the Tractor and Equipment. SG-18SAFETY LOCATION 22839 MOWER DECK 22840 INSIDE OF CAB 24028 MOWER DECK10” x 5.5” MOWER DECK 18.25” x10” HYDRAULIC TANK SAFETY LOCATION 42350 MOWER DECK 33743 INSIDE OF CAB 42399 MOWER DECK42400 MOWER DECK SAFETY LOCATION 6T3217 MOWER DECK 6T3219 INSIDE OF CAB6T3220 FRONT PUMP MOUNT 6T3221 INSIDE OF CAB SAFETY LOCATION 6T3222 INSIDE OF CAB INSIDE OF CAB 6T3224 MOWER DECK6T3230 INSIDE OF CAB SAFETY LOCATION 6T3233 HYDRAULIC TANK 6T3234 INSIDE OF CAB6T3236 MOWER DECK HYDRAULIC TANK 6T3243 INSIDE OF CAB SAFETY LOCATION 6T3249A MOWER DECK 6T3261 MOWER DECK TB1011 MOWER DECKSAFETY 34852 HYDRAULIC TANKSAFETY DRILLING HOLES INTO UNKNOWN AREAS, wires and other parts mayDESCRIPTION 50023SAFETY FEDERAL LAWS AND REGULATIONS Employer-Employee Operator RegulationsThis Act Seeks DUTIESASSEMBLY SECTION Assembly SectionASSEMBLY TRACTOR PREPARATIONASSEMBLY ADJUSTING REAR WHEELS CRANKSHAFT ADAPTERCABLE CONTROL LEVER STAND ASSEMBLY LIFT VALVE MOUNT MAIN FRAME MOUNTINGSOLENOID BRAKE VALVE WEATHER-PACK/METRI-PACK ASSEMBLY ASSEMBLYASSEMBLY POLY-CARBONATE SAFETY WINDOW ASSEMBLY INSTALLING MIRROR BRACKET FRONT WORKLAMP RELOCATIONEXAUST SUPPORT BRACKET MUFFLER MUFFLER SHIELD MIRROR BRACKET ASSEMBLY EXHAUST MOUNT ASSEMBLY Picture # Picture #ASSEMBLY SWITCH MOUNTING HYDRAULIC TANK INSTALLATIONBEFORE WIRING AFTER WIRINGASSEMBLY Assembly SectionGENERAL HOSE INSTALLATION TEMPERATURE GAUGE MOUNTINGFRONT PUMP MOUNTING ASSEMBLYINSTALLING O-RING FITTINGS SUB-FRAME AXLE BRACE MTGASSEMBLY Installing straight, 45 degree and 90 degree O-ring fittings requires that the O- ring, washer and nut A be up against the swivel body B. Insert the swivel and turn in until the swivel is pointed in the right direction and the O-ring contact is made. Hold swivel in set direction with a wrench and turn the O-ring nut away from the swivel body and carefully tightenCABLE LIFT DRAFT BEAM INSTALLATION ASSEMBLYInstall ½” O-ring breather into butt port of inboard cylinder. In all fittings in the rod end of the cylinder according to diagrams in parts section. These fittings should be positioned to face the butt end of the cylinder ASSEMBLY DRAFT BEAM MOUNTING LIFT CONTROL FEEDLINESDECK / MOTOR FEEDLINE DECK MOUNTING AND LIFT ASSEMBLY ASSEMBLYCheck for oil leaks at all fittings and connections using a piece of paper or cardboard. DO NOT USE HANDS TO CHECK FOR FLUID LEAKS ASSEMBLY TURNBUCKLE ADJUSTMENT MOWER TESTINGFINAL PREPARATION FOR OPERATION ASSEMBLY COMBO LIFT DRAFT BEAM INSTALLATION DRAFT BEAM MOUNTINGAssembly Section ASSEMBLY DECK MOUNTING Check that all grease zerks have been installed in the draft beams pivot arm, left linkage arm, right linkage arm, and cylinder mounting earsDECK / MOTOR FEEDLINE ASSEMBLY DECK / MOTOR FEEDLINE MOUNTING cont STOP BOLT ADJUSTMENT3-POINT DECK TILT CYLINDER CHECK FOR FLUID LEAKSASSEMBLY FINAL PREPARATION FOR OPERATION MOWER TESTINGASSEMBLY Assembly SectionOPERATION SECTION OPERATIONOPERATION Twion Rtry Operation SectionOPERATION STARTING TRACTOR AND MOWER OPERATION CONTROL LOCATION AND FUNCTIONS MOWER OPERATIONOPERATION Once on location, lower the mower deck slightly above the material to be cut, so the mower does not have to start under a load. Bring the R.P.M. of the tractor up to 1200 and engage the side mower. If a rear mower is being used, allow the R.P.M. to return to 1200 before engaging the rear mowerREVERSE FAN OPERATION 1. Normal operating position is with fan switch ON upper position2. Turn fan switch OFF center position, wait at least 3 seconds 3. Push switch DOWN to reverse 4. Allow chaff to clearOPERATION TRANSPORTING MOWER Transporting under the units own powerTransporting unit by flatbed trailer Next, switch the hose ends and reconnect to form two separate closed loops, see diagram below. Disconnect the lift cable from the head and secure the loose end back onto the cable with the cable clevis. Remove the keeper bolt and draft beam outer pivot pin. Separate the mower head from the tractor. Now reinstall the pivot pin and keeper bolts into the draft beam to prevent loss. OPEN THE BALL VALVES ON THE HYDRAULIC RESERVOIR BEFORE STARTING TRACTOR AGAIN! Serious damage will be caused if tractor is started with the ball valves closed OPERATIONINSPECTION SHEETS OPERATIONRotary Mower PRE-OPERATION Inspection Tractor ID# Make Date ShiftDO NOT OPERATE an UNSAFE TRACTOR or MOWER OPERATIONTRACTOR PRE-OPERATION Inspection OPERATIONTractor ID# Make Date Shift DO NOT OPERATE an UNSAFE TRACTOR or MOWERFRONT END LOADER PRE-OPERATION Inspection Mower ID# Make Date ShiftDO NOT OPERATE an UNSAFE TRACTOR or FRONT END LOADER OPERATIONOPERATION TRACTOR PRE-OPERATION InspectionTractor ID# Make Date Shift DO NOT OPERATE an UNSAFE TRACTOR or FRONT END LOADEROPERATION Twion Rtry Operation SectionMAINTENANCE SECTION MAINTENANCEMAINTENANCE PRECAUTIONS BREAK IN PERIODMAINTENANCE Tiger Mowers are designed for high performance and rugged durability, yet with simplified maintenance. The purpose of this section of the manual is to help the operator in the regular servicing of the mower. Regular maintenance at the intervals mentioned will result in the maximum efficiency and long life of the Tiger MowerMAINTENANCE REGULAR MAINTENANCE DAILY OR EVERY 8 HOURSSERVICE COMMENTSMAINTENANCE WEEKLY OR EVERY 50 HOURS TROUBLESHOOTINGMONTHLY OR EVERY 150 HOURS YEARLY OR EVERY 500 HOURSMAINTENANCE SYMPTOMSOil Temperature rises CAUSEMAINTENANCE Motor will not workMAINTENANCE TORQUE SPECIFICATIONS LUBRICATION RECOMMENDATIONS MAINTENANCEGeneral Specification DescriptionMAINTENANCE POLYCARBONATE CARE & MAINTENANCE CLEANING THE SUPERCOAT HARD-COATGRAFFITI REMOVAL DETAILED MAINTENANCE RECOMMENDED FILLING INSTRUCTIONS FOR HYDRAULIC RESERVIORSMAINTENANCE REPLACEING IN-TANK HYDRAULIC FILTERMAINTENANCE DETAILED MAINTENANCE REPLACEING HIGH PRESSURE HYDRAULIC FILTER ELEMENTHEAD BOWL MAINTENANCE GREASING INNER AND OUTER DRAFT BEAM PIVOT POINTS GREASING THE UPPER AND LOWER SHEAVESTIGHTENING KNIFE BOLTS AND DISK BOLTS MAINTENANCE GREASING PUMP DRIVE SHAFT COUPLER DRIVE SHAFT YOKE, U-JOINT & STUB SHAFTMAINTENANCE ADJUSTING THE CABLE LIFT GREASING THE CASTER WHEEL SWIVELMAINTENANCE GREASING CASTER FRAME PIVOT POINTS BALL VALVESMAINTENANCE GREASING SPINDLE TIGHTENING SPINDLE BOLTSROTARY KNIFE REPLACEMENT INSPECTION OF ROTARY KNIVESMAINTENANCE Failure to follow the following warnings and instructions may resultREPLACEMENT OF ROTARY DISK MAINTENANCEFailure to follow the following warnings and instructions may result serious injury or damage to the equipment or propertyMAINTENANCE HEAVY DUTY SPINDLE ASSEMBLY INSTALLATION AND BEARING ADJUSTMENTTHE SPINDLE ASSEMBLY MAINTENANCE BEARING INSTALLATION MAINTENANCE BEARING ADJUSTMENT MAINTENANCE DAILY MAINTENANCE SCHEDULE Maintenance SectionPARTS SECTION FORD TS 115-135A CAB, WOC, TWIN ROTARYPARTS ORDERING GUIDE Tiger Corporation3301 N. Louise Ave Sioux Falls, SD Direct any questions regarding parts toPARTS SECTION TABLE OF CONTENTS ASSEMBLYSECTION TRACTOR MOUNT KIT - MAIN FRAME Parts SectionTRACTOR MOUNT KIT - MAIN FRAME DESCRIPTION06700006 AVAILTRACTOR MOUNT KIT - HYDRAULICS, TRR Parts SectionTRACTOR MOUNT KIT - HYDRAULICS, TRR DESCRIPTIONMAIN FRAME - REFER TO MAIN FRAME PARTS FRONT PUMP - REFER TO MAIN FRAME PARTSTRACTOR MOUNT KIT - HYDRAULICS, TRAILKAT Parts SectionTRACTOR MOUNT KIT - HYDRAULICS, TRAILKAT DESCRIPTIONMAIN FRAME - REFER TO MAIN FRAME PARTS FRONT PUMP - REFER TO MAIN FRAME PARTSTRACTOR MOUNT KIT - BRACE/BATT, CAB/WOC Parts SectionTRACTOR MOUNT KIT - BRACE/BATT, CAB/WOC DESCRIPTIONMAIN FRAME - REFER TO MAIN FRAME PARTS CABLE LIFT VALVE - 2SP, CAB/WOC Parts SectionCABLE LIFT VALVE - 2SP, CAB/WOC DESCRIPTIONCOMBO LIFT VALVE - 2SP, CAB/WOC Parts SectionCOMBO LIFT VALVE - 2SP, CAB/WOC DESCRIPTIONCABLE LIFT VALVE - 3SP, CAB/WOC Parts SectionCABLE LIFT VALVE - 3SP, CAB/WOC DESCRIPTIONCOMBO LIFT VALVE - 3SP, CAB/WOC Parts SectionCOMBO LIFT VALVE - 3SP, CAB/WOC DESCRIPTIONMIRROR BRACKET Parts SectionMIRROR BRACKET DESCRIPTIONCOLLAR,CLAMP,EXHAUST,TS115A HYDRAULIC COOLER ASSEMBLY, CAB Parts SectionHYDRAULIC COOLER ASSEMBLY, CAB DESCRIPTION06510029 AVAILBOOM POLYCARBONATE CAB SAFETY WINDOW KIT DESCRIPTIONPOLYCARBONATE, NHTSA 115, DOOR, RH NON-CAB STEEL CANOPY - OPTIONAL U-BOLT,3.25x5.00x.50,20NF,GR8DESCRIPTION EXHAUST MOUNT DESCRIPTIONTUBE,EXHAUST RELOCATE,TSA,6CYL OPTIONAL PUMP AND GRILL GUARD KIT DESCRIPTIONBRAKE VALVE SOLENOID DESCRIPTIONSOLENOID VALVE SWITCH AND WIRING DESCRIPTION06510027 AVAILParts Section COMMON PARTS SECTION TWIN ROTARY COMMON SECTIONTABLE OF CONTENTS ASSEMBLYSECTION PAGEPARTS ORDERING GUIDE Tiger Corporation3301 N. Louise Ave Sioux Falls, SD REAR ROTARY DECK ASSEMBLY Twin Rotary Common SectionREAR ROTARY DECK ASSEMBLY DESCRIPTION06504011 CURRENT MOTOR, M365 - 2 GEARTRAILKAT REAR ROTARY DECK ASSY NOTE ORIENTATION OF ITEM 34, LARGE ZERK FORWARDTRAILKAT REAR ROTARY DECK ASSY 06320002REAR ROTARY CASTER WHEEL & 3PT ASSEMBLY Twin Rotary Common SectionREAR ROTARY CASTER WHEEL & 3PT ASSEMBLY DESCRIPTIONNOT SHOWN BEARING, CONE, CASTER WHEELREAR ROTARY HYDRAULICS Twin Rotary Common SectionREAR ROTARY HYDRAULICS DESCRIPTIONRTRY, 60” CPLT - HP W/FBAR TRR VALVE,BRAKE,SOL,3000PSI,METRI60” ROTARY MOTOR Twin Rotary Common SectionMOTOR ASSEMBLY 2 1/4” COMPLETE TRB60 60” ROTARY MOTORDESCRIPTION 06504016PUMP - SERVICE PARTS Twin Rotary Common SectionPUMP - SERVICE PARTS DESCRIPTION2 SP HUSCO - LOAD SENSE Twin Rotary Common Section2 SP HUSCO - LOAD SENSE DESCRIPTION2 SP HUSCO - LOAD SENSE Twin Rotary Common Section2 SP HUSCO - LOAD SENSE DESCRIPTION3 SP HUSCO - LOAD SENSE CABLE Twin Rotary Common Section3 SP HUSCO - LOAD SENSE CABLE DESCRIPTION3 SP HUSCO - LOAD SENSE COMBO Twin Rotary Common Section3 SP HUSCO - LOAD SENSE COMBO DESCRIPTIONSIDE COOLER Twin Rotary Common SectionSIDE COOLER DESCRIPTIONSAFETY STAND DESCRIPTIONCASTER WHEEL ASSEMBLY DESCRIPTIONRIM, OUTER/RR RTRY CASTER ASSY BRAKE VALVE ASSEMBLY W/ METRI PAK DESCRIPTIONSWITCHBOX SERVICE PARTS SWITCHBOX SCHEMATIC Twin Rotary Common SectionWARRANTY SECTION Warranty SectionPage WARRANTY INFORMATION THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THOSE EXPRESSED HEREINONE LAST WORD SAFETY IS YOUTO THE OWNER / OPERATOR / DEALER OWNER REQUIREMENTSOPERATOR REQUIREMENTS Printed in USA Tiger Corporation