Manuals / Tiger Products Co., Ltd / Lawn and Garden / Lawn Mower

Tiger Products Co., Ltd 6020009 manual Assembly Section

Models: 6020009

1 150

Download 150 pages 23.65 Kb

Page 37

Image 37

ASSEMBLY

Assembly Section 2-11

Page 37

Image 37

Tiger Products Co., Ltd 6020009 manual Assembly Section

Contents

3301 N. Louise Ave Sioux Falls, SD Tiger CorporationPARTS LISTING WITH MOUNTING AND OPERATING INSTRUCTIONS TWIN ROTARY ASSEMBLIESTO THE OWNER / OPERATOR / DEALER Tiger Corporation FORWARDPage CAUTION - YOUR SAFETY IS AT RISK TABLE OF CONTENTSThis symbol means ASSEMBLY / MOUNTING SECTIONPage SAFETY SAFETY SECTIONPractice all usual and customary safe working precautions and General Safety Instructions and PracticesSAFETY LEA EL INSTRUCTIVO SAFETYDANGER DANGER DANGER SAFETYDANGER DANGER DANGER SG-10sure you abide by the following rules SAFETYDANGER DANGER SAFETYSG-20 SG-23DANGER SAFETYDANGER DANGERDANGER SAFETYDo not put hands or feet under mower decks. Blade Contact can result DANGERDANGER SAFETYSTOP MOWING IF PASSERSBY ARE WITHIN 100 YARDS UN- LESS DANGER SAFETYDANGER DANGERDEALER SEE YOURSAFETY In addition to the design and configuration of this Implement, including Safety Signs and Safety Equipment, hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper training of personnel involved in the operation, transport, maintenance, and storage of the machine. Refer also to Safety Messages and operation instruction in each of the appropriate sections of the Tractor and Equipment Manuals. Pay close attention to the Safety Signs affixed to the Tractor and Equipment. SG-18LOCATION 22839 MOWER DECK 22840 INSIDE OF CAB 24028 MOWER DECK SAFETY10” x 5.5” MOWER DECK 18.25” x10” HYDRAULIC TANK LOCATION 42350 MOWER DECK 33743 INSIDE OF CAB 42399 MOWER DECK SAFETY42400 MOWER DECK LOCATION 6T3217 MOWER DECK 6T3219 INSIDE OF CAB SAFETY6T3220 FRONT PUMP MOUNT 6T3221 INSIDE OF CAB LOCATION 6T3222 INSIDE OF CAB INSIDE OF CAB 6T3224 MOWER DECK SAFETY6T3230 INSIDE OF CAB LOCATION 6T3233 HYDRAULIC TANK 6T3234 INSIDE OF CAB SAFETY6T3236 MOWER DECK HYDRAULIC TANK 6T3243 INSIDE OF CAB LOCATION 6T3249A MOWER DECK 6T3261 MOWER DECK TB1011 MOWER DECK SAFETY34852 HYDRAULIC TANK SAFETYDRILLING HOLES INTO UNKNOWN AREAS, wires and other parts may SAFETYDESCRIPTION 50023Employer-Employee Operator Regulations SAFETY FEDERAL LAWS AND REGULATIONSThis Act Seeks DUTIESAssembly Section ASSEMBLY SECTIONTRACTOR PREPARATION ASSEMBLYCRANKSHAFT ADAPTER ASSEMBLY ADJUSTING REAR WHEELSCABLE CONTROL LEVER STAND MAIN FRAME MOUNTING ASSEMBLY LIFT VALVE MOUNTSOLENOID BRAKE VALVE ASSEMBLY WEATHER-PACK/METRI-PACK ASSEMBLYASSEMBLY POLY-CARBONATE SAFETY WINDOW FRONT WORKLAMP RELOCATION ASSEMBLY INSTALLING MIRROR BRACKETEXAUST SUPPORT BRACKET MUFFLER MUFFLER SHIELD MIRROR BRACKET ASSEMBLY EXHAUST MOUNT Picture # Picture # ASSEMBLYHYDRAULIC TANK INSTALLATION ASSEMBLY SWITCH MOUNTINGBEFORE WIRING AFTER WIRINGAssembly Section ASSEMBLYTEMPERATURE GAUGE MOUNTING GENERAL HOSE INSTALLATIONFRONT PUMP MOUNTING ASSEMBLYSUB-FRAME AXLE BRACE MTG INSTALLING O-RING FITTINGSASSEMBLY Installing straight, 45 degree and 90 degree O-ring fittings requires that the O- ring, washer and nut A be up against the swivel body B. Insert the swivel and turn in until the swivel is pointed in the right direction and the O-ring contact is made. Hold swivel in set direction with a wrench and turn the O-ring nut away from the swivel body and carefully tightenASSEMBLY CABLE LIFT DRAFT BEAM INSTALLATIONInstall ½” O-ring breather into butt port of inboard cylinder. In all fittings in the rod end of the cylinder according to diagrams in parts section. These fittings should be positioned to face the butt end of the cylinder LIFT CONTROL FEEDLINES ASSEMBLY DRAFT BEAM MOUNTINGDECK / MOTOR FEEDLINE ASSEMBLY DECK MOUNTING AND LIFT ASSEMBLYCheck for oil leaks at all fittings and connections using a piece of paper or cardboard. DO NOT USE HANDS TO CHECK FOR FLUID LEAKS MOWER TESTING ASSEMBLY TURNBUCKLE ADJUSTMENTFINAL PREPARATION FOR OPERATION DRAFT BEAM MOUNTING ASSEMBLY COMBO LIFT DRAFT BEAM INSTALLATIONAssembly Section Check that all grease zerks have been installed in the draft beams pivot arm, left linkage arm, right linkage arm, and cylinder mounting ears ASSEMBLY DECK MOUNTINGDECK / MOTOR FEEDLINE STOP BOLT ADJUSTMENT ASSEMBLY DECK / MOTOR FEEDLINE MOUNTING cont3-POINT DECK TILT CYLINDER CHECK FOR FLUID LEAKSMOWER TESTING ASSEMBLY FINAL PREPARATION FOR OPERATIONAssembly Section ASSEMBLYOPERATION OPERATION SECTIONTwion Rtry Operation Section OPERATIONOPERATION STARTING TRACTOR AND MOWER MOWER OPERATION OPERATION CONTROL LOCATION AND FUNCTIONSOnce on location, lower the mower deck slightly above the material to be cut, so the mower does not have to start under a load. Bring the R.P.M. of the tractor up to 1200 and engage the side mower. If a rear mower is being used, allow the R.P.M. to return to 1200 before engaging the rear mower OPERATION1. Normal operating position is with fan switch ON upper position REVERSE FAN OPERATION2. Turn fan switch OFF center position, wait at least 3 seconds 3. Push switch DOWN to reverse 4. Allow chaff to clearTransporting under the units own power OPERATION TRANSPORTING MOWERTransporting unit by flatbed trailer OPERATION Next, switch the hose ends and reconnect to form two separate closed loops, see diagram below. Disconnect the lift cable from the head and secure the loose end back onto the cable with the cable clevis. Remove the keeper bolt and draft beam outer pivot pin. Separate the mower head from the tractor. Now reinstall the pivot pin and keeper bolts into the draft beam to prevent loss. OPEN THE BALL VALVES ON THE HYDRAULIC RESERVOIR BEFORE STARTING TRACTOR AGAIN! Serious damage will be caused if tractor is started with the ball valves closedOPERATION INSPECTION SHEETSTractor ID# Make Date Shift Rotary Mower PRE-OPERATION InspectionDO NOT OPERATE an UNSAFE TRACTOR or MOWER OPERATIONOPERATION TRACTOR PRE-OPERATION InspectionTractor ID# Make Date Shift DO NOT OPERATE an UNSAFE TRACTOR or MOWERMower ID# Make Date Shift FRONT END LOADER PRE-OPERATION InspectionDO NOT OPERATE an UNSAFE TRACTOR or FRONT END LOADER OPERATIONTRACTOR PRE-OPERATION Inspection OPERATIONTractor ID# Make Date Shift DO NOT OPERATE an UNSAFE TRACTOR or FRONT END LOADERTwion Rtry Operation Section OPERATIONMAINTENANCE MAINTENANCE SECTIONBREAK IN PERIOD MAINTENANCE PRECAUTIONSMAINTENANCE Tiger Mowers are designed for high performance and rugged durability, yet with simplified maintenance. The purpose of this section of the manual is to help the operator in the regular servicing of the mower. Regular maintenance at the intervals mentioned will result in the maximum efficiency and long life of the Tiger MowerDAILY OR EVERY 8 HOURS MAINTENANCE REGULAR MAINTENANCESERVICE COMMENTSTROUBLESHOOTING MAINTENANCE WEEKLY OR EVERY 50 HOURSMONTHLY OR EVERY 150 HOURS YEARLY OR EVERY 500 HOURSSYMPTOMS MAINTENANCEOil Temperature rises CAUSEMotor will not work MAINTENANCEMAINTENANCE TORQUE SPECIFICATIONS MAINTENANCE LUBRICATION RECOMMENDATIONSGeneral Specification DescriptionCLEANING THE SUPERCOAT HARD-COAT MAINTENANCE POLYCARBONATE CARE & MAINTENANCEGRAFFITI REMOVAL RECOMMENDED FILLING INSTRUCTIONS FOR HYDRAULIC RESERVIORS DETAILED MAINTENANCEMAINTENANCE REPLACEING IN-TANK HYDRAULIC FILTERREPLACEING HIGH PRESSURE HYDRAULIC FILTER ELEMENT MAINTENANCE DETAILED MAINTENANCEHEAD BOWL GREASING THE UPPER AND LOWER SHEAVES MAINTENANCE GREASING INNER AND OUTER DRAFT BEAM PIVOT POINTSTIGHTENING KNIFE BOLTS AND DISK BOLTS DRIVE SHAFT YOKE, U-JOINT & STUB SHAFT MAINTENANCE GREASING PUMP DRIVE SHAFT COUPLERGREASING THE CASTER WHEEL SWIVEL MAINTENANCE ADJUSTING THE CABLE LIFTBALL VALVES MAINTENANCE GREASING CASTER FRAME PIVOT POINTSTIGHTENING SPINDLE BOLTS MAINTENANCE GREASING SPINDLEINSPECTION OF ROTARY KNIVES ROTARY KNIFE REPLACEMENTMAINTENANCE Failure to follow the following warnings and instructions may resultMAINTENANCE REPLACEMENT OF ROTARY DISKFailure to follow the following warnings and instructions may result serious injury or damage to the equipment or propertyINSTALLATION AND BEARING ADJUSTMENT MAINTENANCE HEAVY DUTY SPINDLE ASSEMBLYTHE SPINDLE ASSEMBLY MAINTENANCE BEARING INSTALLATION MAINTENANCE BEARING ADJUSTMENT Maintenance Section MAINTENANCE DAILY MAINTENANCE SCHEDULEFORD TS 115-135A CAB, WOC, TWIN ROTARY PARTS SECTIONTiger Corporation PARTS ORDERING GUIDE3301 N. Louise Ave Sioux Falls, SD Direct any questions regarding parts toASSEMBLY PARTS SECTION TABLE OF CONTENTSSECTION Parts Section TRACTOR MOUNT KIT - MAIN FRAMEDESCRIPTION TRACTOR MOUNT KIT - MAIN FRAME06700006 AVAILParts Section TRACTOR MOUNT KIT - HYDRAULICS, TRRDESCRIPTION TRACTOR MOUNT KIT - HYDRAULICS, TRRMAIN FRAME - REFER TO MAIN FRAME PARTS FRONT PUMP - REFER TO MAIN FRAME PARTSParts Section TRACTOR MOUNT KIT - HYDRAULICS, TRAILKATDESCRIPTION TRACTOR MOUNT KIT - HYDRAULICS, TRAILKATMAIN FRAME - REFER TO MAIN FRAME PARTS FRONT PUMP - REFER TO MAIN FRAME PARTSParts Section TRACTOR MOUNT KIT - BRACE/BATT, CAB/WOCDESCRIPTION TRACTOR MOUNT KIT - BRACE/BATT, CAB/WOCMAIN FRAME - REFER TO MAIN FRAME PARTS Parts Section CABLE LIFT VALVE - 2SP, CAB/WOCDESCRIPTION CABLE LIFT VALVE - 2SP, CAB/WOCParts Section COMBO LIFT VALVE - 2SP, CAB/WOCDESCRIPTION COMBO LIFT VALVE - 2SP, CAB/WOCParts Section CABLE LIFT VALVE - 3SP, CAB/WOCDESCRIPTION CABLE LIFT VALVE - 3SP, CAB/WOCParts Section COMBO LIFT VALVE - 3SP, CAB/WOCDESCRIPTION COMBO LIFT VALVE - 3SP, CAB/WOCParts Section MIRROR BRACKETDESCRIPTION MIRROR BRACKETCOLLAR,CLAMP,EXHAUST,TS115A Parts Section HYDRAULIC COOLER ASSEMBLY, CABDESCRIPTION HYDRAULIC COOLER ASSEMBLY, CAB06510029 AVAILDESCRIPTION BOOM POLYCARBONATE CAB SAFETY WINDOW KITPOLYCARBONATE, NHTSA 115, DOOR, RH U-BOLT,3.25x5.00x.50,20NF,GR8 NON-CAB STEEL CANOPY - OPTIONALDESCRIPTION DESCRIPTION EXHAUST MOUNTTUBE,EXHAUST RELOCATE,TSA,6CYL DESCRIPTION OPTIONAL PUMP AND GRILL GUARD KITDESCRIPTION BRAKE VALVE SOLENOIDDESCRIPTION SOLENOID VALVE SWITCH AND WIRING06510027 AVAILParts Section TWIN ROTARY COMMON SECTION COMMON PARTS SECTIONASSEMBLY TABLE OF CONTENTSSECTION PAGETiger Corporation PARTS ORDERING GUIDE3301 N. Louise Ave Sioux Falls, SD Twin Rotary Common Section REAR ROTARY DECK ASSEMBLYDESCRIPTION REAR ROTARY DECK ASSEMBLY06504011 CURRENT MOTOR, M365 - 2 GEARNOTE ORIENTATION OF ITEM 34, LARGE ZERK FORWARD TRAILKAT REAR ROTARY DECK ASSY06320002 TRAILKAT REAR ROTARY DECK ASSYTwin Rotary Common Section REAR ROTARY CASTER WHEEL & 3PT ASSEMBLYDESCRIPTION REAR ROTARY CASTER WHEEL & 3PT ASSEMBLYNOT SHOWN BEARING, CONE, CASTER WHEELTwin Rotary Common Section REAR ROTARY HYDRAULICSDESCRIPTION REAR ROTARY HYDRAULICSRTRY, 60” CPLT - HP W/FBAR TRR VALVE,BRAKE,SOL,3000PSI,METRITwin Rotary Common Section 60” ROTARY MOTOR60” ROTARY MOTOR MOTOR ASSEMBLY 2 1/4” COMPLETE TRB60DESCRIPTION 06504016Twin Rotary Common Section PUMP - SERVICE PARTSDESCRIPTION PUMP - SERVICE PARTSTwin Rotary Common Section 2 SP HUSCO - LOAD SENSEDESCRIPTION 2 SP HUSCO - LOAD SENSETwin Rotary Common Section 2 SP HUSCO - LOAD SENSEDESCRIPTION 2 SP HUSCO - LOAD SENSETwin Rotary Common Section 3 SP HUSCO - LOAD SENSE CABLEDESCRIPTION 3 SP HUSCO - LOAD SENSE CABLETwin Rotary Common Section 3 SP HUSCO - LOAD SENSE COMBODESCRIPTION 3 SP HUSCO - LOAD SENSE COMBOTwin Rotary Common Section SIDE COOLERDESCRIPTION SIDE COOLERDESCRIPTION SAFETY STANDDESCRIPTION CASTER WHEEL ASSEMBLYRIM, OUTER/RR RTRY CASTER ASSY DESCRIPTION BRAKE VALVE ASSEMBLY W/ METRI PAKSWITCHBOX SERVICE PARTS Twin Rotary Common Section SWITCHBOX SCHEMATICWarranty Section WARRANTY SECTIONPage THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THOSE EXPRESSED HEREIN WARRANTY INFORMATIONSAFETY IS YOU ONE LAST WORDOWNER REQUIREMENTS TO THE OWNER / OPERATOR / DEALEROPERATOR REQUIREMENTS Printed in USA Tiger Corporation