Modular Series, 20-35tons
“JO” and later design sequence
Installation, Operation, & Maintenance
IntelliPak TM Commercial Self-Contained
NOTICE
Introduction
Hazard Identification
Special Note on Refrigeration Emissions
Operation ………………………………………70
Contents
Installation …………………………........…....…6
Maintenance ……………………………………91
Service Equipment and Procedures
Features and Benefits
Refrigerant Handling Procedures
SCXG-SVX01B-EN
Features and Benefits
Modular Series Self-ContainedUnit Components
Control Options
Installation information
general
Unit Nameplate
Digit 9 - AirVolume/Temp Control
Model Number Description SCWG
Model Number Description
Digit 5 - Refrigerant Circuit Configuration
Digit
Digit 31 - Compressor ServiceValves
Model Number Description SCWG
Digit 22 - Unit Finish
Digit 6 - Sensors and Thermostats field installed
Model Number Description PSWG
Digit 1 - Parts/Accessories
Digit 5 - Sensors and Other Accessories
Digit 23 - High Duct Temperature
“After-Shipment”AccessoryModel Number
Digit 1 - Parts/Accessories
Module Field Installed
Shipping Package
pre-installation Installation considerations
Receiving and Handling
Receiving Checklist
SCXG-SVX01B-EN
Installation Preparation
pre-installation Installation considerations
HazardousVoltage w/Capacitors
ServiceAccess
pre-installation Installation considerations
Table I-PC-2.Gravity Block Dimensions
Rigging and Unit Handling
WARNING Improper Unit Lift
pre-installation Installation considerations
NOTICE
Unit Handling Procedure
pre-installation Installation considerations
Units with Thermostat Only
Split-ApartUnit Assembly
pre-installation Installation considerations
IntelliPak UnitsUCM Only
SCXG-SVX01B-EN
pre-installation Installation considerations
pre-installation Installation considerations
Pre-InstallationChecklist
Skid Removal
External Unit Isolation
SCWG
Dimensions &
Weights
SCWG/SIWG Dimensions, in
Weights
SCRG/SIRG Dimensions, in
SCRG
Dimensions &
Detail “B” Discharge Options , in front view
Dimensions & Weights
SCRG/SIRG/SCWG/SIWG Detail “A”
Electrical Connections, in
Dimensions &
CCRC
CIRC
CCRC/CIRC -Air-CooledCondenser
Hot water coil dimensions & weight, in-lbs
Hot Water Coil
Dimensions & Weights
Steam coil dimensions, in-lbs
Steam Coil
Dimensions & Weights
Electric heat coil dimensions & weight, in-lbs
Electric Heat Coil
Flexible Horizontal Discharge Plenum
Dimensions & Weights
Waterside economizer weight, in-lbs
Waterside Economizer
Dimensions & Weights
Dimensions &
Airside
Economizer
Airside Economizer
Control and LineVoltage
Dimensions & Weights VFD
Variable Frequency Drive Option VFD
VFD dimensions, in
VFD with bypass dimensions, in
Variable Frequency Drive with Bypass
Dimensions & Weights VFD
Electrical Installation Procedure
Hazardous Voltage w/Capaci- tors
Mechanical Specifications
Duct Connections
Water Piping
Waterside Piping Arrangements
Mechanical Specifications
General Waterside Recommendations Cooling Towers
Hazard of Explosion and Deadly Gases
Refrigerant Piping Air-CooledUnits Only
Mechanical Specifications
Brazing Procedures
Control Power
Unit Wiring Diagrams
Supply PowerWiring
Electrical Requirements
Electrical Requirements
Selection Procedures
HazardousVoltage w/Capacitors
Installation requirements
Pre-StartupProcedures
pre-startup
pre-startup
Plenum
Installation requirements
Figure I-PR-3.Correct plenum insulation placement
Field Wiring Connections
Airside Economizer Installation
Installation requirements
Unit Installation
Transducer Location
Installation requirements
Installing theTransducer
pre-startup
pre-startup
Waterside Economizer Installation Procedure
Installation requirements
mizer left-handpiping
Installation requirements
pre-startup
tubing assemblies for waterside econo
pre-startup
Installation requirements
Waterside Economizer Ship-SeparateParts List
pre-startup
Hydronic Coil Installation
Installation requirements
Installation Procedure
Electric Heat CoilWiring Procedure
Electric Heat Installation
Installation requirements
Installation Procedure
Installation requirements
Standard with All IntelliPak Units
Zone Sensor Options for IntelliPak Control Units
CV Unit Zone Sensor Options
pre-startup
CV andVAV Unit Zone Sensor Options
VAV Unit Zone Sensor Option
Installation requirements
pre-startup
Zone Sensor Installation
Installation requirements
Wiring
1-3/3227,43 mm 3/32 2,00 mm 3-5/3280,00 mm
Installation requirements
pre-startup
SCXG-SVX01B-EN
Mounting to Junction Box
Installation requirements
pre-startup
Mounting Directly to the Wall
Variable AirVolume Zone Sensor
Programmable Zone Sensors
Installation requirements
ConstantVolume Zone Sensor BAYSENS019 Description
pre-startup
Programmable Zone Sensor Installation
Installation requirements
Installation Procedure
Time Clock Installation Checklist
Time Clock Option
Installation requirements
Time Clock Installation
Human Interface HI Panel
Remote Human Interface Panel Installation
Installation requirements
pre-startup
Mounting the Remote Human Interface RHI Panel
Installation requirements
Procedure
pre-startup
pre-startup
Installation requirements
Communication Link ShieldedTwisted PairWiring
Wiring the Remote Human Interface
Installation requirements
LowVoltage AC FieldWiring Connections
CommunicationWiring
Connecting toTracer Summit
Pre-StartupChecklist
Installation requirements
BAYSENS019 Keypad and Display Explanation
Installation programming
Programmable Zone Sensor Options BAYSENS019
2.Time Adjust Button
BAYSENS020 Keypad and Display Explanation
BAYSENS020
Installation programming
2.Time Adjust Button
Time and Day Settings
Keypad Operation
Installation programming
Initial Power-Up
Keypad Lockout
Installation programming
Temporary Manual Override
Time Button
Temporary Override Run Mode
Installation programming
Figure I-P-8.Typicaloption menu screen
Installation programming
To use Intelligent Copy
Intelligent Copy
Installation programming
Remote Panel Indicator Signals From UCM to ZSM
Installation programming
Icon Descriptions
8.Only used when setting the override timer
Installation programming
Programming
Programming theTime Clock Option
Installation programming
Setting theTime
Hazardous Voltage w/Capaci- tors
Installation startup
Unit Startup Procedures
Pre-StartupChecklist
Compressor Amp Draw
Startup Log
Installation startup
Evaporator
Air Cooled Units
Installation startup
Water Cooled Units
Points List - RTM Module
general Operation information
ConstantVolume CV Points Binary inputs
Variable AirVolume VAV Points Binary inputs
External Auto/Stop Switch
Unit Control Components
RTM Module Board - Standard on all Units
RTM Alarm Relay
RTM Sensors
general Operation information
Emergency Stop Input
VAV Box Option
general Operation information
Human Interface Module - Standard on all Units
Heat Module
Ventilation Override Module VOM Option
PURGE sequence “D”
general Operation information
GBAS Binary Outputs
general Operation information
Generic BuildingAutomation System Module Option
GBAS Analog Inputs
Table O-GI-6.GBAS analog input setpoints
general Operation information
Water Purge
Waterside Components
Water Flow Switch Option
general Operation information
Economizer V2
general Operation information
Condenser Condenser
Condenser Condenser
Dirty Filter Sensor Option
UnitAirside Components
general Operation information
Supply Air Fan
Airside Economizer Interface
general Operation information
Air-CooledCondensers
general Operation information
NOTICE
Input Devices and System Functions
Evaporator Temperature Sensor Frostat
general Operation information
Filter Switch
Return AirTemperature Sensor
Supply Air Temperature Sensor
Supply Airflow Proving Switches
Unoccupied Sequence of Operation
sequence of
Operation operation
Control Sequences of Operation
Cycling Capacity Morning Warmup MWU
sequence of
Operation operation
Morning Warmup
sequence of
Occupied Sequence
Zone Temperature Control
Supply AirTemperature Control
Mechanical Cooling
Supply Air Setpoint Reset VAV Units Only
sequence of
Operation operation
Compressor Lead/Lag Operation
Compressors
sequence of
Operation operation
Evaporator Coil Frost Protection FROSTAT
sequence of
Operation operation
Step Control
sequence of operation
Operation
Service Valve Option
general
Maintenance information
is this correct?
maintenance
Maintenance procedures
Maintenance Procedures
Maintenance procedures
Inspecting and Cleaning the Drain Pan
Inspecting and Cleaning the Fan
maintenance
Hazardous Voltage w/Capaci- tors
Supply Fan
maintenance
Maintenance procedures
Table M-MP-2.AOSmith Bearing Lubrication Schedule
maintenance
Maintenance procedures
Fan Bearings
deflection = belt span/64
maintenance
Maintenance procedures
Fan BeltTension
NOTICE
maintenance
Maintenance procedures
Adjusting BeltTension
WARNING LeakTesting
Refrigerant System
maintenance
Maintenance procedures
CAUTION Freezing Temperatures
maintenance
Maintenance procedures
WARNING LeakTesting
Compressor Damage
Maintenance
maintenance procedures
NOTICE
Maintenance procedures
Coil Fin Cleaning
Inlet GuideVanes
maintenance
Cleaning the Condenser
maintenance
Maintenance procedures
Inspecting and Cleaning Coils
Flow Switch Maintenance
Piping Components
maintenance
Maintenance procedures
Monthly Checklist
Maintenance Periodic Checklists
maintenance
Maintenance procedures
Live Electrical Components
Maintenance troubleshooting
System Checks
Operating Procedures
Compressor Contactor Fail - Circuit 1, 2, 3, or
Maintenance diagnostics
Diagnostics
CO2 Sensor Failure
Entering Cond WaterTemp Sensor Fail
Maintenance diagnostics
Heat Module Auxilliary Temperature Sensor Fail
Emergency Stop
MCM Communications Failure
Maintenance diagnostics
Low Air Temp Limit Trip
Low Pressure Control Open - Circuit 1, 2, 3, or
O/A Temp. Sensor Failure
Maintenance diagnostics
NSB Panel ZoneTemperature Sensor Failure
O/A Humidity Sensor Failure
RTM Zone Sensor Failure
Maintenance diagnostics
RTM Data Storage Error
LCI-IModule Comm Failure
Maintenance diagnostics
Supply Fan VFD Bypass Enabled
Supply Fan Failure
WSM Communications Fail
Maintenance diagnostics
VOM Communications Failure
Water Flow Fail
Maintenance diagnostics
WSM Mixed AirTemp Sensor Fail
SCXG-SVX01B-EN
SCXG-SVX01B-EN
March
Literature Order Number
SCXG-SVX01B-EN
Date