JO and later design sequence
Models
 Introduction
Hazard Identification
Special Note on Refrigeration Emissions
HazardousVoltage w/Capacitors
 Contents
 Features and Benefits
Refrigerant Handling Procedures
 Modular Series Self-Contained Unit Components
 Installation information
Unit Nameplate
 Model Number Description Scwg
Model Number Description
 Digit 31 Compressor ServiceValves
Digit 22 Unit Finish
Digit
Digit 24 Unit Connection
 Self-Contained Ship-WithAccessory Model Number Description
Model Number Description Pswg
 After-ShipmentAccessory Model Number
 Receiving and Handling
Shipping Package
 Installation Preparation
 ServiceAccess
Table I-PC-1. Service and code clearance requirements
Section
TopView CCRC/CIRC 20, 29
 Rigging and Unit Handling
Lifting Equipment Capacity
 Unit Handling Procedure
Figure I-PC-7.Assembled modular unit proper rigging
 Split-Apart Unit Assembly
IntelliPak UnitsUCM Only
Remove panels FML, FMM, and FMR
Units with Thermostat Only
 Figure I-PC-9 How to assemble the split apart modular unit
 Skid Removal
Pre-Installation Checklist
External Unit Isolation
 Dimensions
Weights
SCWG/SIWG Dimensions,
Left-side view
 SCRG/SIRGWeight, lbs
SCRG/SIRG Dimensions,
Left-side View Right-side view Top view
 Dimensions Weights
Detail Dimensions,
 CCRC/CIRC Air-cooled condenser dimensions & weight, in-lbs
CCRC/CIRC -Air-Cooled Condenser
CCRC/CIRC Electrical connections,
CCRC/CIRC Refrigerant connections,
 Hot water coil dimensions & weight, in-lbs
Hot Water Coil
 Steam coil dimensions, in-lbs
Steam Coil
 Electric Heat Coil
Electric heat coil dimensions & weight, in-lbs
Flexible Horizontal Discharge Plenum
 Waterside economizer weight, in-lbs
Waterside Economizer
 Airside Economizer
Airside economizer dimensions & weight, in-lbs
Detail a Detail B
 Dimensions Weights VFD
Variable Frequency Drive Option VFD
Control and LineVoltage
Result in death or serious injury Mounting Requirements
 VFD with bypass dimensions,
Electrical Installation Procedure
Variable Frequency Drive with Bypass
 Mechanical Specifications
Duct Connections
Water Piping
Hazardous Voltage w/Capaci- tors
 Waterside Piping Arrangements
Table I-MR-1. Water Connection Sizes
 Refrigerant Piping Air-Cooled Units Only
Brazing Procedures
Hazard of Explosion and Deadly Gases
 Unit Wiring Diagrams
Supply PowerWiring
Live Electrical Components
Equipment Damage
 Selection Procedures
 Installation requirements
Pre-Startup Procedures
Supply Fan Isolators
Shipping bracket
 Figure I-PR-3. Correct plenum insulation placement
 Airside Economizer Installation
Unit Installation
Field Wiring Connections
Unit Handling
 Installing theTransducer
Static PressureTransducer Installation VAV units only
Transducer Location
 Waterside Economizer Installation Procedure
Figure I-PR-7. Installing the waterside economizer
 Tubing assemblies for waterside econo Mizer left-hand piping
 Waterside Economizer Ship-Separate Parts List
 Installation Procedure
Hydronic Coil Installation
Unit Structural Integrity
 Electric Heat CoilWiring Procedure
Electric Heat Installation
Table I-PR-2.Available Electric Heat kW
 Standard with All IntelliPak Units
Zone Sensor Options for IntelliPak Control Units
CV Unit Zone Sensor Options
BAYSENS077* Description
 CV andVAV Unit Zone Sensor Options
VAV Unit Zone Sensor Option
BAYSENS074 Description
BAYSENS073 Description
 Zone Sensor Installation
Wiring
Mounting Location
Mounting the Subbase
 Right
 Mounting Directly to the Wall Mounting to Junction Box
 Variable AirVolume Zone Sensor BAYSENS020B Description
ConstantVolume Zone Sensor BAYSENS019 Description
Programmable Zone Sensors
 Programmable Zone Sensor Installation
Airflows from adjacent zones or other units
 Time Clock Installation
Time Clock Installation Checklist
Wiring theTimeclock
Time Clock Option
 Remote Human Interface Panel Installation
Human Interface HI Panel
Remote Human Interface Panel
Location Recommendations
 Mounting the Remote Human Interface RHI Panel
Procedure
Wall Mounting the RHI Panel
 Pre-startup
 Wiring the Remote Human Interface
LowVoltage AC FieldWiring Connections
Communication Link ShieldedTwisted PairWiring
Interprocessor Communication Bridge ModuleWiring
 Connecting toTracer Summit
Pre-Startup Checklist
 Installation programming
Programmable Zone Sensor Options
 Heat supply air Cool supply air Warmup temperature
During Programming Indicates
 Keypad Operation
 Temporary Manual Override
Time Button
Keypad Lockout
Up and Down Button Arrows
 Temporary Override Run Mode
Figure I-P-6.Temporary manual override menu screen
 Figure I-P-7.Temporary manual override run mode screen
Table I-P-1. Zone sensor BAYSENS019 option menu settings
 Remote Panel Indicator Signals From UCM to ZSM
Intelligent Copy
To use Intelligent Copy
Off Flashing
 Icon Descriptions
Figure I-P-9.BAYSENS019 complete icon display
 Figure I-P-10.BAYSENS020 complete icon display
 Setting theTime
Programming theTime Clock Option
Programming
To review and change programs
 Installation startup
Unit Startup Procedures
Pre-Startup Checklist
Compressor Damage
 Evaporator
Startup Log
Compressor Amp Draw
 Water Cooled Units
Air Cooled Units
 Points List RTM Module
Points List Gbas Module
Points List Ecem Module
Points List -TracerTMLCI-I Module
 Unit Control Components
RTM Module Board Standard on all Units
 VAV Box Option
Table O-GI-2. RTM sensor resistance vs. temperature
Table O-GI-3. RTM setpoint analog inputs
 Heat Module
Human Interface Module Standard on all Units
Ventilation Override Module VOM Option
 Purge sequence D
Supply fan on Supply fan VFD on if equipped
 Generic BuildingAutomation System Module Option
 Table O-GI-6. Gbas analog input setpoints
Table O-GI-7. Gbas input voltage corresponding setpoints
 Waterside Components
 Figure O-GI-3. Basic water piping, constant water flow
 UnitAirside Components
 General Operation information
 Airside Economizer Interface with Comparative Enthalpy
Air-Cooled Condensers
 Input Devices and System Functions
ProperWaterTreatment
 Return AirTemperature Sensor
Supply Air Temperature Sensor
Supply Airflow Proving Switches
Filter Switch
 Operation operation
Control Sequences Operation
Unoccupied Sequence of Operation
Tracer Summit System
 Cycling Capacity Morning Warmup MWU
Morning Warmup
Timed Override Activation ICS
 Occupied Sequence
 Supply Air Setpoint Reset VAV Units Only
Mechanical Cooling
Water-Cooled Units Only
Electric Heat
 Compressor Lead/Lag Operation
Compressors
Table O-SO-1. Compressor Stages
 Evaporator Coil Frost Protection
Step Control
Table O-SO-2. Pressure cutouts
 Service Valve Option
Operation
 Maintenance information
Table M-GI-1. SCWG/SIWG/SCRG/SIRG General Maintenance Data
 Maintenance Procedures
Maintenance procedures
Air Filters
 Inspecting and Cleaning the Fan
Inspecting and Cleaning the Drain Pan
Remove all standing water
 Variable Frequency Drive VFD
Supply Fan
Fan Drive
 Fan Bearings
Table M-MP-1. Baldor Fan Bearing Lubrication Schedule
Table M-MP-2.AO Smith Bearing Lubrication Schedule
Table M-MP-3. Compatible Fan Bearing Grease
 Deflection = belt span/64
Fan BeltTension
Table M-MP-4. Fan shaft bearing torques
 Adjusting BeltTension
Belt
 Confined Space Hazards
Refrigerant System
Refrigerant Evacuation
 Refrigerant LeakTesting
Motor Winding Damage
Use of Pressure Regulator Valves Gauges
R407c
 Maintenance
 Proper Coil CleaningAgent
Coil Fin Cleaning
Inlet GuideVanes
 Coil Freezeup
 Chemical Cleaning of Condenser and Economizer Coil
Flow Switch Maintenance
Cleaning the Flow Switch
Piping Components
 Maintenance Periodic Checklists
Monthly Checklist
Semi-Annual Maintenance
Annual Maintenance
 Check the zone thermostat settings
Operating Procedures
Common Unit Problems and Solutions
System Checks
 Maintenance diagnostics
Diagnostics
 Heat Module Auxilliary Temperature Sensor Fail
Emergency Stop
Entering Cond WaterTemp Sensor Fail
Entering Water Temp Sensor Fail
 Mode Input Failure
Low Air Temp Limit Trip
Low Pressure Control Open Circuit 1, 2, 3, or
MCM Communications Failure
 NSB Panel ZoneTemperature Sensor Failure
Check Field/unit wiring between RTM and NSB Panel
Humidity Sensor Failure
Temp. Sensor Failure
 RTM Data Storage Error
RTM Zone Sensor Failure
 Supply Fan VFD Bypass Enabled
ProblemThe LCI-I has lost communication withTracer Summit
Supply Fan Failure
LCI-I Module Comm Failure
 VOM Communications Failure
Render all HI keystrokes ineffective
WSM Communications Fail
 WSM Mixed AirTemp Sensor Fail
Water Flow Fail
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 115
 Literature Order Number