IntelliPak TM Commercial Self-Contained
“JO” and later design sequence
Installation, Operation, & Maintenance
Modular Series, 20-35tons
Special Note on Refrigeration Emissions
Introduction
Hazard Identification
NOTICE
Maintenance ……………………………………91
Contents
Installation …………………………........…....…6
Operation ………………………………………70
Refrigerant Handling Procedures
Features and Benefits
Service Equipment and Procedures
Modular Series Self-ContainedUnit Components
Features and Benefits
SCXG-SVX01B-EN
Unit Nameplate
Installation information
general
Control Options
Digit 5 - Refrigerant Circuit Configuration
Model Number Description SCWG
Model Number Description
Digit 9 - AirVolume/Temp Control
Digit 22 - Unit Finish
Digit 31 - Compressor ServiceValves
Model Number Description SCWG
Digit
Digit 5 - Sensors and Other Accessories
Model Number Description PSWG
Digit 1 - Parts/Accessories
Digit 6 - Sensors and Thermostats field installed
Module Field Installed
“After-Shipment”AccessoryModel Number
Digit 1 - Parts/Accessories
Digit 23 - High Duct Temperature
Receiving Checklist
pre-installation Installation considerations
Receiving and Handling
Shipping Package
pre-installation Installation considerations
Installation Preparation
SCXG-SVX01B-EN
pre-installation Installation considerations
ServiceAccess
HazardousVoltage w/Capacitors
pre-installation Installation considerations
Rigging and Unit Handling
WARNING Improper Unit Lift
Table I-PC-2.Gravity Block Dimensions
pre-installation Installation considerations
Unit Handling Procedure
NOTICE
IntelliPak UnitsUCM Only
Split-ApartUnit Assembly
pre-installation Installation considerations
Units with Thermostat Only
pre-installation Installation considerations
SCXG-SVX01B-EN
External Unit Isolation
Pre-InstallationChecklist
Skid Removal
pre-installation Installation considerations
SCWG/SIWG Dimensions, in
Dimensions &
Weights
SCWG
Dimensions &
SCRG/SIRG Dimensions, in
SCRG
Weights
Electrical Connections, in
Dimensions & Weights
SCRG/SIRG/SCWG/SIWG Detail “A”
Detail “B” Discharge Options , in front view
CCRC/CIRC -Air-CooledCondenser
CCRC
CIRC
Dimensions &
Dimensions & Weights
Hot Water Coil
Hot water coil dimensions & weight, in-lbs
Dimensions & Weights
Steam Coil
Steam coil dimensions, in-lbs
Dimensions & Weights
Electric Heat Coil
Flexible Horizontal Discharge Plenum
Electric heat coil dimensions & weight, in-lbs
Dimensions & Weights
Waterside Economizer
Waterside economizer weight, in-lbs
Airside Economizer
Airside
Economizer
Dimensions &
VFD dimensions, in
Dimensions & Weights VFD
Variable Frequency Drive Option VFD
Control and LineVoltage
Electrical Installation Procedure
Variable Frequency Drive with Bypass
Dimensions & Weights VFD
VFD with bypass dimensions, in
Water Piping
Mechanical Specifications
Duct Connections
Hazardous Voltage w/Capaci- tors
General Waterside Recommendations Cooling Towers
Mechanical Specifications
Waterside Piping Arrangements
Brazing Procedures
Refrigerant Piping Air-CooledUnits Only
Mechanical Specifications
Hazard of Explosion and Deadly Gases
Electrical Requirements
Unit Wiring Diagrams
Supply PowerWiring
Control Power
Selection Procedures
Electrical Requirements
pre-startup
Installation requirements
Pre-StartupProcedures
HazardousVoltage w/Capacitors
Figure I-PR-3.Correct plenum insulation placement
Plenum
Installation requirements
pre-startup
Unit Installation
Airside Economizer Installation
Installation requirements
Field Wiring Connections
pre-startup
Installation requirements
Installing theTransducer
Transducer Location
Installation requirements
Waterside Economizer Installation Procedure
pre-startup
tubing assemblies for waterside econo
Installation requirements
pre-startup
mizer left-handpiping
Waterside Economizer Ship-SeparateParts List
Installation requirements
pre-startup
Installation Procedure
Hydronic Coil Installation
Installation requirements
pre-startup
Installation Procedure
Electric Heat Installation
Installation requirements
Electric Heat CoilWiring Procedure
CV Unit Zone Sensor Options
Standard with All IntelliPak Units
Zone Sensor Options for IntelliPak Control Units
Installation requirements
Installation requirements
CV andVAV Unit Zone Sensor Options
VAV Unit Zone Sensor Option
pre-startup
Wiring
Zone Sensor Installation
Installation requirements
pre-startup
SCXG-SVX01B-EN
Installation requirements
pre-startup
1-3/3227,43 mm 3/32 2,00 mm 3-5/3280,00 mm
Mounting Directly to the Wall
Installation requirements
pre-startup
Mounting to Junction Box
ConstantVolume Zone Sensor BAYSENS019 Description
Programmable Zone Sensors
Installation requirements
Variable AirVolume Zone Sensor
Installation Procedure
Programmable Zone Sensor Installation
Installation requirements
pre-startup
Time Clock Installation
Time Clock Option
Installation requirements
Time Clock Installation Checklist
pre-startup
Remote Human Interface Panel Installation
Installation requirements
Human Interface HI Panel
pre-startup
Installation requirements
Procedure
Mounting the Remote Human Interface RHI Panel
Installation requirements
pre-startup
LowVoltage AC FieldWiring Connections
Wiring the Remote Human Interface
Installation requirements
Communication Link ShieldedTwisted PairWiring
Installation requirements
Connecting toTracer Summit
Pre-StartupChecklist
CommunicationWiring
2.Time Adjust Button
Installation programming
Programmable Zone Sensor Options BAYSENS019
BAYSENS019 Keypad and Display Explanation
2.Time Adjust Button
BAYSENS020
Installation programming
BAYSENS020 Keypad and Display Explanation
Initial Power-Up
Keypad Operation
Installation programming
Time and Day Settings
Time Button
Installation programming
Temporary Manual Override
Keypad Lockout
Installation programming
Temporary Override Run Mode
Installation programming
Figure I-P-8.Typicaloption menu screen
Remote Panel Indicator Signals From UCM to ZSM
Intelligent Copy
Installation programming
To use Intelligent Copy
Icon Descriptions
Installation programming
Installation programming
8.Only used when setting the override timer
Setting theTime
Programming theTime Clock Option
Installation programming
Programming
Pre-StartupChecklist
Installation startup
Unit Startup Procedures
Hazardous Voltage w/Capaci- tors
Evaporator
Startup Log
Installation startup
Compressor Amp Draw
Water Cooled Units
Installation startup
Air Cooled Units
Variable AirVolume VAV Points Binary inputs
general Operation information
ConstantVolume CV Points Binary inputs
Points List - RTM Module
RTM Alarm Relay
Unit Control Components
RTM Module Board - Standard on all Units
External Auto/Stop Switch
VAV Box Option
general Operation information
Emergency Stop Input
RTM Sensors
Ventilation Override Module VOM Option
Human Interface Module - Standard on all Units
Heat Module
general Operation information
general Operation information
PURGE sequence “D”
GBAS Analog Inputs
general Operation information
Generic BuildingAutomation System Module Option
GBAS Binary Outputs
general Operation information
Table O-GI-6.GBAS analog input setpoints
general Operation information
Waterside Components
Water Flow Switch Option
Water Purge
Condenser Condenser
general Operation information
Condenser Condenser
Economizer V2
Supply Air Fan
UnitAirside Components
general Operation information
Dirty Filter Sensor Option
general Operation information
Airside Economizer Interface
general Operation information
Air-CooledCondensers
general Operation information
Input Devices and System Functions
Evaporator Temperature Sensor Frostat
NOTICE
Supply Airflow Proving Switches
Return AirTemperature Sensor
Supply Air Temperature Sensor
Filter Switch
Control Sequences of Operation
sequence of
Operation operation
Unoccupied Sequence of Operation
Morning Warmup
sequence of
Operation operation
Cycling Capacity Morning Warmup MWU
Supply AirTemperature Control
Occupied Sequence
Zone Temperature Control
sequence of
Operation operation
Supply Air Setpoint Reset VAV Units Only
sequence of
Mechanical Cooling
Operation operation
Compressors
sequence of
Compressor Lead/Lag Operation
Step Control
sequence of
Operation operation
Evaporator Coil Frost Protection FROSTAT
Service Valve Option
Operation
sequence of operation
Maintenance information
general
Maintenance Procedures
maintenance
Maintenance procedures
is this correct?
maintenance
Inspecting and Cleaning the Drain Pan
Inspecting and Cleaning the Fan
Maintenance procedures
Maintenance procedures
Supply Fan
maintenance
Hazardous Voltage w/Capaci- tors
Fan Bearings
maintenance
Maintenance procedures
Table M-MP-2.AOSmith Bearing Lubrication Schedule
Fan BeltTension
maintenance
Maintenance procedures
deflection = belt span/64
Adjusting BeltTension
maintenance
Maintenance procedures
NOTICE
Maintenance procedures
Refrigerant System
maintenance
WARNING LeakTesting
WARNING LeakTesting
maintenance
Maintenance procedures
CAUTION Freezing Temperatures
NOTICE
Maintenance
maintenance procedures
Compressor Damage
maintenance
Coil Fin Cleaning
Inlet GuideVanes
Maintenance procedures
Inspecting and Cleaning Coils
maintenance
Maintenance procedures
Cleaning the Condenser
Maintenance procedures
Piping Components
maintenance
Flow Switch Maintenance
Maintenance procedures
Maintenance Periodic Checklists
maintenance
Monthly Checklist
Operating Procedures
Maintenance troubleshooting
System Checks
Live Electrical Components
CO2 Sensor Failure
Maintenance diagnostics
Diagnostics
Compressor Contactor Fail - Circuit 1, 2, 3, or
Emergency Stop
Maintenance diagnostics
Heat Module Auxilliary Temperature Sensor Fail
Entering Cond WaterTemp Sensor Fail
Low Pressure Control Open - Circuit 1, 2, 3, or
Maintenance diagnostics
Low Air Temp Limit Trip
MCM Communications Failure
O/A Humidity Sensor Failure
Maintenance diagnostics
NSB Panel ZoneTemperature Sensor Failure
O/A Temp. Sensor Failure
RTM Data Storage Error
Maintenance diagnostics
RTM Zone Sensor Failure
Supply Fan Failure
Maintenance diagnostics
Supply Fan VFD Bypass Enabled
LCI-IModule Comm Failure
VOM Communications Failure
Maintenance diagnostics
WSM Communications Fail
WSM Mixed AirTemp Sensor Fail
Maintenance diagnostics
Water Flow Fail
SCXG-SVX01B-EN
SCXG-SVX01B-EN
Date
Literature Order Number
SCXG-SVX01B-EN
March