GOLD CGi Gas-Fired Water Boiler — Boiler Manual

11c Troubleshooting — control module lights (cont.)

CHART 5 PRESS SWITCH light flashing and POWER light on steady

— Usually indicates pressure switch opened during run cycle —

— May also be caused by wind gusts in excess of 31 mph for non-direct vent sidewall-vented boilers —

Electrical shock hazard — Wherever you see ▲TURN OFF POWER▲, follow the instructions. Failure to follow instructions could result in severe personal injury, death or substantial property damage.

Reset boiler control by turning off power at service switch or turning down thermostat for at least 45 seconds.

Thermostat should call for heat and appropriate zone valves open.

Does blower motor operate?

No

Yes

Remove INDUCER plug (Figure 38, Item 6, page 50) from plug receptacle of control module.

Place voltmeter leads across the 120 VAC N and 120 VAC H pins of the INDUCER receptacle (left column center and right column bottom pins).

Does the voltmeter indicate 120 VAC?

No

 

Yes

 

 

 

 

• Replace inducer assembly.

• Retest.

Remove one of the wires connected to the pressure switch.

Check continuity across the switch terminals.

Does the ohmmeter indicate the switch is closed?

No

 

Yes

 

 

 

 

• Wait 5 minutes.

Is PRESS SWITCH light flashing?

No

 

Yes

 

 

 

 

Boiler should be in normal operating sequence.

Observe operation until thermostat is satisfied and inducer has completed its post-purge cycle.

Inspect and check wire harness from control module to pressure switch.

Reseat connector in control module receptacle.

If harness is intact and properly seated, but problem persists, replace control module.

Retest.

Is vent blocked?

No

 

Yes

 

 

 

 

 

 

 

Check air pressure switch per manual Section

 

• Clear vent and recycle boiler.

 

11b.

 

 

 

• Recheck boiler operation.

Replace if necessary. Retest.

 

 

 

 

 

 

 

Part Number 550-110-710/0107

55

 

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Weil-McLain 550-110-710/0107 manual Does blower motor operate?