GOLD CGi Gas-Fired Water Boiler — Boiler Manual

11c Troubleshooting — control module lights

CHART 1— Troubleshooting POWER light status

— Usually indicates reversed 120 VAC polarity if POWER light flashes by itself —

Electrical shock hazard — Wherever you see TURN OFF POWER, follow the instructions. Failure to follow instructions could result in severe personal injury, death or substantial property damage.

Is POWER light off?

No

 

 

Yes

 

 

 

 

 

 

 

 

 

 

 

 

Is POWER light ...

 

 

 

 

 

 

Flashing

Flashing with

On steady

alone

another light

(not flashing)

 

 

 

 

 

 

 

 

 

 

 

 

 

TSTAT CIRC

Chart

 

 

 

light flashing

2

 

 

 

 

 

 

 

 

 

 

 

 

PRESS SWITCH

Chart

Chart

 

light flashing

3

5

 

 

 

 

 

 

 

FLAME

Chart

Chart

 

light flashing

4

6

 

 

 

 

 

 

For insufficient heat or no heat problem, go to Chart 7 if POWER light is on steady, with no other light flashing.

Make sure service switch or circuit breaker is on or fuses are good.

Remove 120 VAC IN plug (Figure 38, Item 3, page 50) on control module.

Using voltmeter, check across top and bottom pins of

120 VAC IN plug.

Does voltmeter indicate 120 VAC?

No

Yes

 

 

Problem is with incoming electricity. Have licensed electrician repair circuit.

Reconnect 120 VAC IN plug.

Remove 120 VAC IN transformer PRIMARY plug (Figure 38, Item 2, page 50) on control module.

Using voltmeter, check across top and bottom pins of PRIMARY receptacle.

Does voltmeter indicate 120 VAC?

No

Yes

 

 

Usually indicates polarity on incoming 120 VAC power line is wrong.

▲TURN OFF POWER▲ at service switch or breaker, then reverse the HOT and NEUTRAL wires entering the boiler in the J-box.

Restore POWER at service switch or breaker.

Is POWER light flashing now?

No

Yes

 

 

 

 

 

Have system checked by a

 

 

licensed electrician. If

 

 

problem persists, call your

Boiler should now

 

local Weil-McLain sales

operate normally.

 

representative.

 

 

 

Replace control module.

Retest.

Reinstall 120 VAC transformer PRIMARY plug.

Remove 24 VAC transformer plug (Figure 38, Item 5, page 50) on control module.

Using voltmeter, check pins of plug.

Does voltmeter indicate 24 VAC?

No

 

Yes

 

 

 

 

 

 

 

 

 

 

Replace transformer.

 

 

 

Retest and check for back

 

 

 

feed of voltage from

 

Replace control module.

system wiring.

 

Retest.

 

 

 

 

 

Part Number 550-110-710/0107

51

 

Page 51
Image 51
Weil-McLain 550-110-710/0107 manual 11c Troubleshooting control module lights, Chart Light flashing, VAC in plug