Manuals / Woods Equipment / Lawn and Garden / Brush Cutter

Woods Equipment DSO1260Q, DS1440Q, DS1260Q manual Assembly

Models: DS1260Q DS1440 DS1440Q DS1260 DSO1260 DSO1260Q

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DS1260

1.Front belt bracket

2.Front rubber deflector

3.Rear band

9.3/8 NC x 1-1/4 Carriage bolt GR5

10.3/8 NC Flange lock nut

DS1440

4.Left front belt bracket

5.Right front belt bracket

6.Center front belt bracket

7.Front rubber deflector

8.Rear band

9.3/8 NC x 1-1/4 Carriage bolt GR5

Figure 34. Rubber Belt Shielding Installation

50 Assembly	MAN0571 (Rev. 6/15/2007)

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Woods Equipment DSO1260Q, DS1440Q, DS1260Q manual Assembly

Contents

MAN0571 Also includes Service & Parts Information forROTARY CUTTER DS1260 / DS1260Q DS1440 / DS1440Q DSO1260 / DSO1260QTO THE DEALER 2 IntroductionSerial Number see Safety Decal section for location TO THE OWNERTABLE OF CONTENTS IntroductionGENERAL INFORMATION SPECIFICATIONS4 Introduction DS1260Safety Training Does Make a Difference SafetyFree Mower Safety Video BE SAFE BE ALERT BE ALIVE BE TRAINED Before Operating MowersPlease send me 6 SafetyFree Mower/Cutter Safety Video Order Form Also, available from the Association of Equipment ManufacturersATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED SAFETY RULESSafety TRAININGATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED 8 SafetySAFETY RULES OPERATIONATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED SafetySAFETY RULES MAINTENANCEATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED 10 SafetySAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED SAFETY & INSTRUCTIONAL DECALSSafety Use a clean, damp cloth to clean safety decalsATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED 12 SafetySAFETY & INSTRUCTIONAL DECALS Safety Decals continued from previous pageATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED SafetySAFETY & INSTRUCTIONAL DECALS 33347ETRACTOR STABILITY 14 OperationOPERATION CONNECT CUTTER TO TRACTOR PULL-TYPEHydraulic Connection OperationCONNECT CUTTER TO TRACTOR MOUNTED & SEMI-MOUNTED Tractor Adjustments Interference CheckCategory 3 Standard Hitch 16 OperationDRIVELINE ADJUSTMENT MOUNTED & SEMI-MOUNTED Category 2 & 3 Quick HitchesDriveline Interference Check CUTTING HEIGHT ADJUSTMENTOperation Pull-Type UnitsDRIVELINE ADJUSTMENT PULL-TYPE 18 OperationATTITUDE ADJUSTMENT PULL-TYPE Normal Mowing ShreddingMowing Tips OperationCutter Operation TRANSPORTING20 Operation PRE-OPERATION CHECK LISTBLOCKING METHOD Owner ServiceOWNER SERVICE LUBRICATIONFREQUENCY 22 Owner ServiceDESCRIPTION BLADE SERVICING Removing Blades Figure Owner ServiceInstalling Blades Sharpening BladesRepairing Rubber Shielding 24 Owner ServiceSLIP CLUTCH ADJUSTMENT Repairing Optional Chain ShieldingSERVICING TIRES SAFELY Owner ServiceFLEXIBLE COUPLER RUBBER DISK REPLACEMENT Used Aircraft Tires Figure26 Owner Service CLEANINGTroubleshooting TROUBLESHOOTING28 Troubleshooting MAN0571 rev. 6/15//2007GEARBOX MAINTENANCE Dealer ServiceDEALER SERVICE Seal ReplacementSPINDLE GEARBOX REPAIR Figure 30 Dealer ServiceHorizontal Shaft Seal Repair Figure Remove Gearbox From CutterDealer Service Reinstall GearboxRemove Gearbox from Cutter 32 Dealer ServiceSPLITTER GEARBOX REPAIR Figure Disassemble Gearbox FigureSIDE DRIVE SERVICE Dealer ServiceReinstall Gearbox Assemble Gearbox Figure34 Dealer Service CROSSBAR Crossbar RemovalCrossbar Timing Dealer ServiceCrossbar Installation UNIVERSAL JOINT REPAIR 36 Dealer ServiceU-Joint Disassembly Dealer Service U-Joint AssemblyInstall Rear Tailwheel 38 AssemblyASSEMBLY INSTRUCTIONS Install Attitude RodAssembly Install SMV Emblem40 Assembly FRONT HALF Figure Install Tongue AssemblyDS1260 & DS1440 Pull-Type Assembly Continued Install 3-Joint Driveline FigureINSTALL CV DRIVELINE OPTIONAL Install Driveline Figure 42 AssemblyDS1260 & DS1440 Pull-Type Assembly Continued Install H-FrameAssembly Install Tailwheel Arms 44 AssemblyInstall A-Frame Mounted Install Spring ArmAssembly 46 Assembly Install SMV Emblem Semi-MountedInstall Tailwheel Arms AssemblyInstall Hitch Mechanism Install Spring Arm48 Assembly DS1260 & DS1440 - ALL MODELS FILL GEARBOXES AssemblyINSTALL CHAIN OR RUBBER SHIELDING Rubber Shielding FigureDS1440 50 AssemblyDS1260 Assembly Rev. 11/6/2009 MAN0571 Rev. 6/15/2007PRE-DELIVERY CHECK LIST 52 Dealer Check ListsDEALER CHECK LISTS DELIVERY CHECK LISTParts PARTS INDEX Rotary Cutters DS1260, DS1440 & DSO126054 Parts DS1260 / DS1440 MAIN FRAME ASSEMBLYPART DS1260 / DS1440 MAIN FRAME ASSEMBLYParts DESCRIPTIONPART 56 PartsDS1260 / DS1440 PULL-TYPE ASSEMBLY - FRONT HALF DESCRIPTIONPART DS1260 / DS1440 PULL-TYPE ASSEMBLY - REAR HALFParts DESCRIPTIONPART 58 PartsDS1260 / DS1440 PULL-TYPE - OPTIONAL CV MOUNTING ASSEMBLY DESCRIPTIONPART DS1260 / DS1440 MOUNTED CUTTER ASSEMBLYParts DESCRIPTIONPART 60 PartsDS1260 / DS1440 SEMI-MOUNTED CUTTER ASSEMBLY DESCRIPTIONPART DSO1260 ASSEMBLYParts DESCRIPTIONPART 62 PartsDS1260 / DS1440 / DSO1260 SPLITTER GEARBOX ASSEMBLY DESCRIPTIONPART DS1260 / DS1440 / DSO1260 SPINDLE GEARBOX ASSEMBLYParts DESCRIPTIONPART 64 PartsDS1260 / DS1440 / DSO1260 FLEXIBLE COUPLER DESCRIPTIONDS1260 / DS1260Q & DS1440 / DS1440Q FRONT EQUAL ANGLE DRIVE ASSEMBLY - PULL-TYPEParts PARTDS1260 / DS1260Q & DS1440 / DS1440Q 66 PartsREAR EQUAL ANGLE DRIVE ASSEMBLY - PULL-TYPE PARTSEE PAGE 69 FOR STAR PROFILE TYPE A - 540 RPM FRONT CV DRIVE ASSEMBLY WEASLER SPLINE PROFILEParts PARTPART 68 PartsTYPE B - 540 RPM FRONT CV DRIVE ASSEMBLY WEASLER SPLINE PROFILE DESCRIPTIONPART 540 RPM FRONT CV DRIVE ASSEMBLY WALTERSCHEID STAR PROFILEParts DESCRIPTIONPART 70 PartsTYPE A - 1000 RPM FRONT CV DRIVE ASSEMBLY WEASLER SPLINE PROFILE DESCRIPTIONPART TYPE B - 1000 RPM FRONT CV DRIVE ASSEMBLY WEASLER SPLINE PROFILEParts DESCRIPTIONPART 72 Parts1000 RPM FRONT CV DRIVE ASSEMBLY - WALTERSCHEID SPLINE PROFILE DESCRIPTIONPART PartsREAR FIXED-LENGTH DRIVE FOR CONSTANT VELOCITY DRIVE DESCRIPTIONPART 74 PartsDS1260 Q / DS1440 Q / DSO1260 Q SLIP CLUTCH DRIVE ASSEMBLY - MOUNTED DESCRIPTIONREF PART QTY WHEEL & TIRE ASSEMBLYParts DESCRIPTIONPART 76 PartsMDS1260 / MDS1440 MOUNTED TAILWHEEL ASSEMBLY DESCRIPTIONPART DSO1260 / SMDS1260 / SMDS1440 SEMI-MOUNTED TAILWHEEL ASSEMBLYParts DESCRIPTIONDS1260/DSO1260 78 PartsDS1260 / DS1440 BELT SHIELDING STANDARD DS1440DS1260/DSO1260 PartsDS1260 / DS1440 CHAIN SHIELDING OPTIONAL DS1440PART 80 Parts3-1/2 x 8 STROKE HYDRAULIC CYLINDER OPTIONAL DESCRIPTIONCROSSBAR PULLER OPTIONAL PartsHYDRAULIC CYLINDER STROKE CONTROL KIT OPTIONAL PARTSAE SERIES A TORQUE CHART BOLT TORQUE CHART82 Appendix METRIC SERIES A TORQUE CHARTABBREVIATIONS BOLT SIZE CHARTAppendix SAE Bolt Thread Sizes84 Index INDEX2606 South Illinois Route Post Office Box Oregon, Illinois 61061 USA WARRANTYWoods Equipment Company Part orZero-Turn Mowers and Woods BoundaryTM Utility Vehicles WARRANTYReplacement Parts For All Models Except Mow’n MachineTM Woods Equipment Company