MAN0571 rev /15//2007 | Woods Equipment DS1440, DSO1260Q, DS1260

NOTES

28 Troubleshooting	MAN0571 (rev. 6/15//2007)

Image 28

Woods Equipment DSO1260Q, DS1440Q, DS1260Q manual MAN0571 rev /15//2007

Contents

Rotary Cutter Introduction Table of Contents General Information SpecificationsDS1260 DSO1260 DS1440 DS1260Q DSO1260Q DS1440Q Free Mower Safety Video Training Package for Rotary Mowers/Cutters-English Training Package for Rotary Mowers/Cutters-English/Spanish Training Safety RulesPreparation Operation Transportation Storage MaintenanceKeep children and bystanders away from stor- age area Follow manual instructions for storage Safety & Instructional Decals Be Careful Keep Away 6a PN RPM -OR 6b PN 1000 RPM Raised Cutter can Drop and Crush 15a PN 540 RPM 15b PN 1000 RPM Tractor Stability OperationConnect Cutter to Tractor PULL-TYPE Connect Cutter to Tractor Mounted & SEMI-MOUNTED Driveline Adjustment Mounted & SEMI-MOUNTED Category 3 Standard HitchCategory 2 & 3 Quick Hitches Shorten Driveline Cutting Height Adjustment Driveline Interference CheckPull-Type Units Mounted & Semi-Mounted Units Attitude Adjustment PULL-TYPE Driveline Adjustment PULL-TYPEWheel Spacing Blade Selection Mowing Tips Cutter OperationTransporting PRE-OPERATION Check List Owners Responsibility Owner Service Blocking MethodLubrication Gearbox Lubrication Jackstand Placement and Lubrication Points Installing Blades Blade ServicingRemoving Blades Figure Sharpening Blades Slip Clutch Adjustment Repairing Rubber ShieldingRepairing Optional Chain Shielding Shielding Repair Servicing Tires Safely Flexible Coupler Rubber Disk ReplacementUsed Aircraft Tires Figure After Each Use CleaningPeriodically or Before Extended Storage Troubleshooting Problem Possible Cause Solution MAN0571 rev /15//2007 Dealer Service Gearbox MaintenanceSeal Replacement Seal Installation Horizontal Shaft Seal Repair Figure Spindle Gearbox Repair Figure Remove Gearbox From CutterDisassemble Gearbox Assemble Gearbox Reinstall Gearbox Spindle Gearbox Assembly Splitter Gearbox Repair Figure Remove Gearbox from Cutter Disassemble Gearbox Figure Side Drive Service Assemble Gearbox Figure Crossbar Crossbar Removal Crossbar Installation Crossbar Timing Joint Disassembly Universal Joint Repair Joint Assembly Install Cups Dealer SET-UP Instructions Assembly InstructionsDS1260 & DS1440 PULL-TYPE Cutter Install SMV Emblem DS1260 & DS1440 Pull-Type Cutter Assembly Rear Half DS1260 & DS1440 Pull-Type Cutter Assembly Front Half Front Half Figure Install Tongue Install 3-Joint Driveline Figure Install CV Driveline Optional DS1260 & DS1440 CV Drive Installation Install A-Frame Mounted Install Tailwheel ArmsInstall Hydraulic Hoses Install Driveline DS1260 & DS1440 Mounted Cutter Assembly Install SMV Emblem Semi-Mounted See Figure Install Hitch Mechanism DSO1260 Cutter Figure DSO1260 Cutter Assembly Install Chain or Rubber Shielding DS1260 & DS1440 ALL ModelsFill Gearboxes Rubber Shielding Figure DS1260 DS1440 Optional Chain Shielding Installation DS1260 DS1440 PRE-DELIVERY Check List Dealer Check ListsDelivery Check List Parts Index DS1260 / DS1440 Main Frame Assembly Part QTY Description DS1260 / DS1440 PULL-TYPE Assembly Front Half Tongue S/N 1081498 & after DS1260 / DS1440 PULL-TYPE Assembly Rear Half DS1260 / DS1440 PULL-TYPE Optional CV Mounting Assembly DS1260 / DS1440 Mounted Cutter Assembly Tailwheel see DS1260 / DS1440 SEMI-MOUNTED Cutter Assembly DSO1260 Assembly Drive 540 RPM see page 74 -or DS1260 / DS1440 / DSO1260 Splitter Gearbox Assembly Gear 19 are Reversed on RPM Gearbox DS1260 / DS1440 / DSO1260 Spindle Gearbox Assembly DS1260 / DS1440 / DSO1260 Flexible Coupler Front Equal Angle Drive Assembly PULL-TYPE DS1260 / DS1260Q & DS1440 / DS1440Q Rear Equal Angle Drive Assembly PULL-TYPE See page 69 for Star Profile Parts RPM Front CV Drive Assembly Walterscheid Star Profile See page 67 or 68 for Spline Profile RPM 1-3/8 21-SPLINED RPM 1-3/4 20-SPLINED RPM 1-3/8 21-SPLINED RPM 1-3/4 20-SPLINE RPM Front CV Drive Assembly Walterscheid Spline Profile See page 70 or 71 for Weasler Profile Rear FIXED-LENGTH Drive for Constant Velocity Drive Slip Clutch Drive Assembly Mounted DS1260 Q / DS1440 Q / DSO1260 Q Wheel & Tire Assembly REF Part QTY Description MDS1260 / MDS1440 Mounted Tailwheel Assembly 00 x 9 Tire DS1260 / DS1440 Belt Shielding Standard DS1260/DSO1260 DS1440 DS1260 / DS1440 Chain Shielding Optional 2 x 8 Stroke Hydraulic Cylinder Optional Hydraulic Cylinder Stroke Control KIT Optional Crossbar Puller Optional SAE Series Torque Chart Bolt Torque ChartMetric Series Torque Chart Bolt Size Chart Abbreviations Assembly Index Warranty South Illinois Route Post Office Box Oregon, Illinois