Manuals / Woods Equipment / Lawn and Garden / Brush Cutter

Woods Equipment DSO1260Q, DS1440Q, DS1260Q manual Troubleshooting, MAN0571 rev. 6/15//2007

Models: DS1260Q DS1440 DS1440Q DS1260 DSO1260 DSO1260Q

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28 Troubleshooting	MAN0571 (rev. 6/15//2007)

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Woods Equipment DSO1260Q, DS1440Q, DS1260Q manual Troubleshooting, MAN0571 rev. 6/15//2007

Contents

Also includes Service & Parts Information for ROTARY CUTTERMAN0571 DS1260 / DS1260Q DS1440 / DS1440Q DSO1260 / DSO1260Q2 Introduction Serial Number see Safety Decal section for locationTO THE DEALER TO THE OWNERTABLE OF CONTENTS IntroductionSPECIFICATIONS 4 IntroductionGENERAL INFORMATION DS1260Safety Free Mower Safety VideoSafety Training Does Make a Difference BE SAFE BE ALERT BE ALIVE BE TRAINED Before Operating Mowers6 Safety Free Mower/Cutter Safety Video Order FormPlease send me Also, available from the Association of Equipment ManufacturersSAFETY RULES SafetyATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED TRAINING8 Safety SAFETY RULESATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED OPERATIONSafety SAFETY RULESATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED MAINTENANCESAFETY RULES 10 SafetyATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED SAFETY & INSTRUCTIONAL DECALS SafetyATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED Use a clean, damp cloth to clean safety decals12 Safety SAFETY & INSTRUCTIONAL DECALSATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED Safety Decals continued from previous pageSafety SAFETY & INSTRUCTIONAL DECALSATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED 33347E14 Operation OPERATIONTRACTOR STABILITY CONNECT CUTTER TO TRACTOR PULL-TYPEOperation CONNECT CUTTER TO TRACTOR MOUNTED & SEMI-MOUNTED Tractor AdjustmentsHydraulic Connection Interference Check16 Operation DRIVELINE ADJUSTMENT MOUNTED & SEMI-MOUNTEDCategory 3 Standard Hitch Category 2 & 3 Quick HitchesCUTTING HEIGHT ADJUSTMENT OperationDriveline Interference Check Pull-Type Units18 Operation ATTITUDE ADJUSTMENT PULL-TYPE Normal MowingDRIVELINE ADJUSTMENT PULL-TYPE ShreddingOperation Cutter OperationMowing Tips TRANSPORTING20 Operation PRE-OPERATION CHECK LISTOwner Service OWNER SERVICEBLOCKING METHOD LUBRICATIONDESCRIPTION 22 Owner ServiceFREQUENCY Owner Service Installing BladesBLADE SERVICING Removing Blades Figure Sharpening Blades24 Owner Service SLIP CLUTCH ADJUSTMENTRepairing Rubber Shielding Repairing Optional Chain ShieldingOwner Service FLEXIBLE COUPLER RUBBER DISK REPLACEMENTSERVICING TIRES SAFELY Used Aircraft Tires Figure26 Owner Service CLEANINGTroubleshooting TROUBLESHOOTING28 Troubleshooting MAN0571 rev. 6/15//2007Dealer Service DEALER SERVICEGEARBOX MAINTENANCE Seal Replacement30 Dealer Service Horizontal Shaft Seal Repair FigureSPINDLE GEARBOX REPAIR Figure Remove Gearbox From CutterDealer Service Reinstall Gearbox32 Dealer Service SPLITTER GEARBOX REPAIR FigureRemove Gearbox from Cutter Disassemble Gearbox FigureDealer Service Reinstall GearboxSIDE DRIVE SERVICE Assemble Gearbox Figure34 Dealer Service CROSSBAR Crossbar RemovalCrossbar Installation Dealer ServiceCrossbar Timing U-Joint Disassembly 36 Dealer ServiceUNIVERSAL JOINT REPAIR Dealer Service U-Joint Assembly38 Assembly ASSEMBLY INSTRUCTIONSInstall Rear Tailwheel Install Attitude RodAssembly Install SMV Emblem40 Assembly Assembly DS1260 & DS1440 Pull-Type Assembly ContinuedFRONT HALF Figure Install Tongue Install 3-Joint Driveline Figure42 Assembly DS1260 & DS1440 Pull-Type Assembly ContinuedINSTALL CV DRIVELINE OPTIONAL Install Driveline Figure Install H-FrameAssembly 44 Assembly Install A-Frame MountedInstall Tailwheel Arms Install Spring ArmAssembly 46 Assembly Install SMV Emblem Semi-MountedAssembly Install Hitch MechanismInstall Tailwheel Arms Install Spring Arm48 Assembly Assembly INSTALL CHAIN OR RUBBER SHIELDINGDS1260 & DS1440 - ALL MODELS FILL GEARBOXES Rubber Shielding FigureDS1260 50 AssemblyDS1440 Assembly Rev. 11/6/2009 MAN0571 Rev. 6/15/200752 Dealer Check Lists DEALER CHECK LISTSPRE-DELIVERY CHECK LIST DELIVERY CHECK LISTParts PARTS INDEX Rotary Cutters DS1260, DS1440 & DSO126054 Parts DS1260 / DS1440 MAIN FRAME ASSEMBLYDS1260 / DS1440 MAIN FRAME ASSEMBLY PartsPART DESCRIPTION56 Parts DS1260 / DS1440 PULL-TYPE ASSEMBLY - FRONT HALFPART DESCRIPTIONDS1260 / DS1440 PULL-TYPE ASSEMBLY - REAR HALF PartsPART DESCRIPTION58 Parts DS1260 / DS1440 PULL-TYPE - OPTIONAL CV MOUNTING ASSEMBLYPART DESCRIPTIONDS1260 / DS1440 MOUNTED CUTTER ASSEMBLY PartsPART DESCRIPTION60 Parts DS1260 / DS1440 SEMI-MOUNTED CUTTER ASSEMBLYPART DESCRIPTIONDSO1260 ASSEMBLY PartsPART DESCRIPTION62 Parts DS1260 / DS1440 / DSO1260 SPLITTER GEARBOX ASSEMBLYPART DESCRIPTIONDS1260 / DS1440 / DSO1260 SPINDLE GEARBOX ASSEMBLY PartsPART DESCRIPTION64 Parts DS1260 / DS1440 / DSO1260 FLEXIBLE COUPLERPART DESCRIPTIONFRONT EQUAL ANGLE DRIVE ASSEMBLY - PULL-TYPE PartsDS1260 / DS1260Q & DS1440 / DS1440Q PART66 Parts REAR EQUAL ANGLE DRIVE ASSEMBLY - PULL-TYPEDS1260 / DS1260Q & DS1440 / DS1440Q PARTTYPE A - 540 RPM FRONT CV DRIVE ASSEMBLY WEASLER SPLINE PROFILE PartsSEE PAGE 69 FOR STAR PROFILE PART68 Parts TYPE B - 540 RPM FRONT CV DRIVE ASSEMBLY WEASLER SPLINE PROFILEPART DESCRIPTION540 RPM FRONT CV DRIVE ASSEMBLY WALTERSCHEID STAR PROFILE PartsPART DESCRIPTION70 Parts TYPE A - 1000 RPM FRONT CV DRIVE ASSEMBLY WEASLER SPLINE PROFILEPART DESCRIPTIONTYPE B - 1000 RPM FRONT CV DRIVE ASSEMBLY WEASLER SPLINE PROFILE PartsPART DESCRIPTION72 Parts 1000 RPM FRONT CV DRIVE ASSEMBLY - WALTERSCHEID SPLINE PROFILEPART DESCRIPTIONParts REAR FIXED-LENGTH DRIVE FOR CONSTANT VELOCITY DRIVEPART DESCRIPTION74 Parts DS1260 Q / DS1440 Q / DSO1260 Q SLIP CLUTCH DRIVE ASSEMBLY - MOUNTEDPART DESCRIPTIONWHEEL & TIRE ASSEMBLY PartsREF PART QTY DESCRIPTION76 Parts MDS1260 / MDS1440 MOUNTED TAILWHEEL ASSEMBLYPART DESCRIPTIONDSO1260 / SMDS1260 / SMDS1440 SEMI-MOUNTED TAILWHEEL ASSEMBLY PartsPART DESCRIPTION78 Parts DS1260 / DS1440 BELT SHIELDING STANDARDDS1260/DSO1260 DS1440Parts DS1260 / DS1440 CHAIN SHIELDING OPTIONALDS1260/DSO1260 DS144080 Parts 3-1/2 x 8 STROKE HYDRAULIC CYLINDER OPTIONALPART DESCRIPTIONParts HYDRAULIC CYLINDER STROKE CONTROL KIT OPTIONALCROSSBAR PULLER OPTIONAL PARTBOLT TORQUE CHART 82 AppendixSAE SERIES A TORQUE CHART METRIC SERIES A TORQUE CHARTBOLT SIZE CHART AppendixABBREVIATIONS SAE Bolt Thread Sizes84 Index INDEXWARRANTY Woods Equipment Company2606 South Illinois Route Post Office Box Oregon, Illinois 61061 USA Part orWARRANTY Replacement Parts For All Models Except Mow’n MachineTMZero-Turn Mowers and Woods BoundaryTM Utility Vehicles Woods Equipment Company

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MAN0571 (rev. 6/15//2007)