Cutting Shallow Tapers With the Tailstock | Woodstock M1109 specification

M1109 Combo Lathe/Mill

OPERATIONS

Cutting Shallow Tapers

with the Tailstock

To setup the tailstock to cut tapers, do these steps:

1.Lock the tailstock in position.

2.Alternately loosen and tighten the left and right offset adjustment screws until the desired offset is indicated on the scale (see Figures 25 & 26).

3.Retighten the lock screw.

Note: To return the tailstock back to the original position, repeat the process until the centered posi- tion is indicated on the scale.

Tailstock Alignment

The tailstock is aligned at the factory with the headstock. We recommend that you take the time to ensure that the tailstock is aligned to your own desired tolerances.

To align the tailstock, do these steps:

1.Using a precision level on the bedways, make sure the lathe/mill is level side-to-side and front-to-back. If the lathe/mill is not level, correct this condition before proceeding.

2.Get two pieces of steel round stock, two inches in diameter and six inches long.

3.Center drill both ends of one piece of the round stock. Set it aside for use in Step 6.

4.Using the other piece of stock, make a dead center by turning a shoulder to make a shank. Flip the piece over in the chuck and turn a 60º point (see Figure 27).

Note: As long as the dead center remains in the chuck, the point of your center will remain true to the spindle axis. Keep in mind that the point will have to be refinished whenever it is removed and returned to the chuck.

Right

Offset

Adjustment

Scale

Figure 25. Right offset adjustment.

Left Offset

Adjustments

Figure 26. Left offset adjustment.

Figure 27. Tailstock centering dead

center.

Continued on next page

-20-

Image 22

Woodstock M1109 Cutting Shallow Tapers With the Tailstock, Tailstock Alignment, To align the tailstock, do these steps

Contents

Combo LATHE/MILL Page Contents Parts Introduction SpecificationsWoodstock Technical Support Controls and Features Safety Standard Safety Instructions Safety Additional Safety Instructions for Lathe/Mills Avoiding Potential Injuries Always protect the bed ways, Extension Cords Electrical220V Operation Grounding Packaged Accessories Figure SetupInstalled Accessories Figure Qty Inventory Cleaning Machine Machine Placement Uncrating and Lifting To unpack and move the lathe/mill, do these steps Troubleshooting on To begin the test run procedure, do these stepsTest Run and Break-In Lathe Operations Power SupplyGeneral Disconnect Power to the LATHE/MILL Chuck and Faceplate Mounting Replacing Jaws To remove a set of jaws, do these steps Using the Four-Jaw Chuck Clamping workpiece Using the Faceplate Faceplate installed Drilling with the Tailstock Using the TailstockTo install the MT#3 drill chuck, do these steps To use the tailstock, do these steps Tailstock Alignment To setup the tailstock to cut tapers, do these stepsCutting Shallow Tapers With the Tailstock To align the tailstock, do these steps Tailstock adjustment option #2 Using Centers To install a dead or live center, do these steps Using the Follow Rest Using the Steady RestTo use the steady rest, do these steps Using the Tool Post Setting Compound SlideTo set the angular position, do these steps Using Manual Feed Longitudinal Handwheel To determine and set the needed cutting RPM, do these steps Setting RPMCutting Speeds for High Speed Steel HSS Cutting Tools Setting Power Feed Rate Refer to the Change Gear Chart on Page 29, or To setup for threading, do these steps Threading SetupLoosen the apron lock bolt and use the feed lever Figure Change Gear Chart Milling Operations Installing ToolsTo install a tool in the spindle, do these steps Removing Tools To position the spindle head vertically, do these steps Headstock PositioningQuill Travel To use the quill, do these steps To begin the start up procedure, do these steps Table Travel High speed steel cutting chart General Cleaning MaintenanceGeneral Maintenance General Lubrication Adjusting/Replacing the V-Belt To replace or adjust the V-belts, do these steps Cross Slide, Half-Nut Compound Slide Gib Adjustments ServiceCross Slide Backlash Electrical Component and Connection Index M1109 Electrical panel Electrical Connections Contactor Transformer connection Wiring Diagram Lathe controls Troubleshooting Motor & Electrical Operation and Work Results Parts Diagram Series Parts List PART# Description Thread Dial Diagram 1007 1028 SPANNERNUTM16-1.5 Leadscrew Gearbox Diagram 2000 Series Parts Coverplate Compound Rest and Tool Post Diagram FEMALEKNOB5/16-18 Bed Diagram 3000 Series Parts BED Steady Rest and Follow Rest Diagram Pinnedknob Apron Diagram XPK81M Tailstock Diagram STEELBALL8MM Mill Column Diagram XPLW05M LOCKWASHER12MM Headstock Diagram 7000 Series Parts XPR12M EXTRETAININGRING35MM Accessories and Labels Diagram 6THREE-JAWCHUCK Main Wiring Box Diagram Parts Warranty Warranty Registration Comments BOX BELLINGHAM, WA