Installation Planning

AC circuit breaker requirements

The main service panel must dedicate a 15 amp minimum, double pole breaker (120/240 volts AC) to operate the Sun Tie XR.

Planning DC Connections

 

DC connections include all the wires and connectors between your PV

 

array and the Sun Tie XR’s combiner board. Figure 2-1and Figure 2-2

 

show the combiner board and connection points. Figure 2-14and Figure

 

2-15show simplified diagrams of the entire installation.

Wire Sizes

The DC connections are made on the combiner board inside the

 

Sun Tie XR. The combiner board accepts wire sizes from #6–14 AWG.

 

Refer to Table 2-2for minimum recommended wire sizes.

Exceptions

The values in Table 2-2are the minimum recommended wire sizes.

 

Installing a large number of wires in conduit or enclosed locations may

 

require larger wire sizes. Consult your local or national electrical code for

 

more information.

 

 

 

NEC Restrictions

The National Electrical Code (NEC) places restrictions on minimum DC

 

wire bending radius. A #6 AWG wire is the largest that may be used on

 

the Sun Tie XR when connecting to the individual fused circuits of the

 

combiner board.

 

 

 

Table 2-2 Recommended minimum DC wire sizes

 

 

 

 

 

Minimum wire size for specified distance

 

 

DC amps (Imp)

 

 

 

 

 

NEC amps

0–25 ft

25–50 ft

50–100 ft

(from PV array)

(amps x 156%)

one way

one way

one way

 

 

 

 

 

 

1.0

1.6

14 AWG

14 AWG

14 AWG

 

 

 

 

 

 

3.0

4.7

14 AWG

12 AWG

10 AWG

 

 

 

 

 

 

5.0

7.8

12 AWG

10 AWG

6 AWG

 

 

 

 

 

 

7.0

10.9

12 AWG

8 AWG

6 AWG

 

 

 

 

 

 

9.0

14.0

10 AWG

8 AWG

Not Recommended

 

 

 

 

 

 

11.0

17.2

10 AWG

6 AWG

Not Recommended

 

 

 

 

 

 

Note: For an installation requiring a two-wire run (positive and negative), the PV array wires can bypass the individual fused combiner board terminals and connect directly to the input terminals (through an externally mounted DC fused combiner box) by using the positive and negative bypass terminals on the combiner board. Refer to Figure 2-2and Table 2-2for connection and wire sizes.

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