Manuals / Xantrex Technology / Lawn and Garden / Portable Generator

Xantrex Technology SW Series owner manual

Models: SW Series

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Xantrex Technology SW Series owner manual

Contents

Telephone: 360/435-8826 With Revision 4.01 SoftwareSW Series Inverter/Chargers  2001 Xantrex Technology, IncPart No.  2001 Xantrex Technology, IncTelephone: 360/435-8826 5916 - 195th Street N. EPRODUCT MATERIALS PACKAGE Part No.  2001 Xantrex Technology, IncTelephone: 360/435-8826 5916 - 195th Street N. ECONTROLS, INDICATORS AND COMPONENTS TABLE OF CONTENTSTABLE OF CONTENTS IMPORTANT SAFETY INSTRUCTIONSINDEX TABLE OF CONTENTSWARRANTY/REPAIR INFORMATION APPENDIXTABLE OF CONTENTS INDEX OF FIGURESTABLE OF CONTENTS INDEX OF TABLESSAVE THESE INSTRUCTIONS IMPORTANT SAFETY INSTRUCTIONSGENERAL PRECAUTIONS SafetyIMPORTANT SAFETY INSTRUCTIONS SPECIAL NOTICESPage 2 WARNING – RISK OF EXPLOSIVE GASSESPage 3 PERSONAL PRECAUTIONSIMPORTANT SAFETY INSTRUCTIONS Telephone: 360/435-8826 Page 4IMPORTANT SAFETY INSTRUCTIONS  2001 Xantrex Technology, IncPage 5 INTRODUCTION INTRODUCTIONTelephone: 360/435-8826 INTRODUCTIONPage 6  2001 Xantrex Technology, IncMODEL NUMBER UNIT IDENTIFICATION UNIT IDENTIFICATIONPage Telephone: 360/435-8826 UNIT IDENTIFICATIONPage 8  2001 Xantrex Technology, IncPage CONTROLS, INDICATORS AND COMPONENTSCONTROL PANEL DISPLAYCONTRAST CONTROL RESET TO FACTORY DEFAULTS BUTTONLED STATUS INDICATORS MENU ACCESS/ADJUSTMENT BUTTONS BlackAC2 IN GOOD Green ERROR RedPage 11 AC1 IN GOOD GreenINVERTER/CHARGER CIRCUIT BREAKER AC SIDEREMOTE PORT STACKING PORTRY7 Yellow LED INTERNAL COMPONENTS AND INDICATORSLED INDICATORS Page 13DC SIDE BATTERY TERMINALSAC SAFETY GROUND AUXILIARY AND GENERATOR CONTROL RELAY CONNECTORSPage 15 INSTALLATION INSTALLATIONDC CABLING INSTALLATIONQUICK INSTALL MOUNTINGPage 17 COMPLETE INSTALLUNPACKING LOCATIONAC INPUT AND OUTPUT CONNECTIONS AC WIRINGVENTILATION Page 18AC OUT WIRE COLORPage 19 AC INEXTERNAL TRANSFER RELAYS AC INSTALLATION GUIDELINESIMPORTANT PRECAUTION Page 20INSTALLATION 120 VAC GROUND FAULT INTERRUPT OUTLETS GFI’SPage 21 WARNING LABELINVERTER MODEL DC WIRINGBATTERY CABLE SIZING Page 22RATING IN Page 23DC DISCONNECT AND OVERCURRENT PROTECTION CABLE SIZE REQUIREDINSTALLATION BATTERY CABLE CONNECTIONSINSTALLATION PROCEDURE - BATTERY CABLES Page 24REMOTE CONTROL WIRING CONTROL WIRINGGEN CONTROL WIRING AUX RELAY WIRINGGROUNDING ELECTRODES/GROUND RODS SYSTEM GROUNDINGPage 26 EQUIPMENT OR CHASSIS GROUNDSINSTALLATION Page 27AC SOURCE PageINSTALLATION KEEP EQUIPMENT CLOSE TOGETHER Page 29GROUNDING VS. LIGHTNING ONE GROUND FOR ALL EQUIPMENTTelephone: 360/435-8826 Page 30INSTALLATION  2001 Xantrex Technology, IncPage FUNCTIONAL TEST FUNCTIONAL TESTTelephone: 360/435-8826 FUNCTIONAL TESTPage 32  2001 Xantrex Technology, IncOVERVIEW MENU SYSTEM MENU SYSTEMPage 33 MENU ITEMS MENU SYSTEMUSER MENU MAP MENU HEADINGSMENU HEADINGS SETUP MENU MAPPage 35 MENU SYSTEMMENU SYSTEM USER MENUMENU HEADINGS Page 36INFORMATION DISPLAY INVERTER MODE 1 MENU HEADINGGENERATOR MODE 2 MENU HEADING Page 37Gen max run time errorNO Page 38Generator start errorNO Generator sync errorNOINFORMATION DISPLAY TRACE ENGINEERING 3 MENU HEADINGPage 39 MENU SYSTEMPage 40 METERS 4 MENU HEADINGMENU SYSTEM INFORMATION DISPLAY ERROR CAUSES 5 MENU HEADINGPage 41 MENU SYSTEMMENU SYSTEM PageMENU SYSTEM GENERATOR TIMER 7 MENU HEADINGTIME OF DAY 6 MENU HEADING Page 43MENU HEADINGS SETUP MENUPage 44 MENU SYSTEMSet Grid Usage FLT SELL SLT LBX INVERTER SETUP 9 MENU HEADINGPage 45 MENU SYSTEMMENU SYSTEM PagePage 47 BATTERY CHARGING 10 MENU HEADINGMENU SYSTEM Page AC INPUTS 11 MENU HEADINGSMENU SYSTEM Page 49 GEN AUTO START SETUP 12 MENU HEADINGMENU SYSTEM INFORMATION DISPLAY GEN STARTING DETAILS 13 MENU HEADINGPage 50 MENU SYSTEMSet Pre Crank seconds10 AUXILIARY RELAYS 14 MENU HEADINGPage 51 MENU SYSTEMMENU SYSTEM Page 52INFORMATION DISPLAY MENU SYSTEM BULK CHARGE TRIGGER TIMER 15 MENU HEADINGLOW BATTERY TRANSFER 16 MENU HEADING Page 53MENU SYSTEM BATTERY SELLING 17 MENU HEADINGGRID USAGE TIMER 18 MENU HEADING Page 54INFORMATION DISPLAY INFORMATION FILE BATTERY 19 MENU HEADINGPage 55 MENU SYSTEMTelephone: 360/435-8826 Page 56MENU SYSTEM  2001 Xantrex Technology, IncTHEORY OF OPERATION OPERATION OPERATIONPage 57 Page 58 OPERATIONSW4024 / SW4048 POWER VS. EFFICIENCYPage SW3024E / SW3048EPage 60 INVERTER CAPACITY VS TEMPERATUREpower Temperature COPERATION ADDITIONAL FEATURESOPERATING MODES Page 61IN BRIEF BATTERYDCSETTING SEARCH MODE WATTS INVERTER MODEPage 63 LOW BATTERY PROTECTIONSETTING SEARCH MODE SPACING ADJUSTING THE LOW BATTERY PROTECTIONPage 64 BATTERYCHARGER MODE THREE STAGE CHARGING PROCESSPage 65 BATTERY TEMPERATURE SENSOR BTSCHARGER ONLY OPERATION AC INPUT REQUIREMENTSAC CURRENT LEVEL RECOMMENDED BATTERY CHARGER SETTINGSDELAY PERIOD Page 66Float Volts Battery TypePage 67 Bulk VoltsOPERATION PagePage 69 TRANSFERRING UPON AVAILABILITY OF AC POWERTRANSFERRING BASED ON BATTERY VOLTAGE INVERTER/CHARGER MODEPage 70 TRANSFER TIMEOPERATION BATTERY GENERATOR SUPPORT MODEPage 71 GENERATOROPERATION GENERATOR SUPPORT/OVERLOAD PROTECTIONPage 72 120 VAC VS. 120/240 VAC GENERATORSAC GENERATOR CONTROL DC BATTERYAUTOMATIC GENERATOR CONTROL MODE Page 73AUTOMATICALLY GEN CONTROL RELAYSGENERATOR STARTING SCENARIOS Page 74OPERATION GENERATOR STARTING AND STOPPING CONFIGURATIONSPage 75 MANUALLYPage 76 TWO WIRE START GENERATORS2 WIRE TYPE GENERATOR GENERATOR AUTO START REQUIREMENTS AND TYPESOPERATION THREE-WIRESTART GENERATORSPage 77 HONDA TYPE GENERATOROPERATION 3-TO-2WIRE CONVERTERSGENERATOR CONTROL SEQUENCE Page 78OPERATION GENERATOR ERROR CAUSESPage 79 GENERATOR STOP COOL DOWN PERIODOPERATION PageUTILITY GRID UTILITY BACKUP MODEGENERATOR AC INVERTER/ CHARGER DC BATTERY Page 81Page 82 USING SLT MODE SILENT MODEBATTERY REQUIREMENTS UTILITY SUPPORT/OVERLOAD PROTECTIONUTILITY GRID kWh METER AC OUTDOOR AC DISCONNECT GROUND FAULTUTILITY INTERACTIVE MODE Page 83OPERATION THEORY OF OPERATIONUTILITY INTERACTIVE ISLANDING PROTECTION Page 84OPERATION SELLING POWER - FROM A DC CHARGING SOURCEPage 85 LEGENDLEGEND SELLING POWER - STORED IN THE BATTERIESPage OPERATIONOPERATION BATTERY REGULATION LEVEL - SELL MODEPage 87 BATTERY REQUIREMENTSUTILITY INTERACTIVE UTILITY INTERACTIVE OPERATION WITH UTILITY BACKUPBACKUP OF CRITICAL AC PageSW - SERIES BATTERY BANKPage 89 SOLAR ARRAYOPERATION INVERTER/ CHARGER DC BATTERYENERGY MANAGEMENT MODE Page 90OPERATION Page 91INVERTER/ CHARGER DC BATTERY PEAK LOAD SHAVING MODEIN BRIEF Page 92UTILITY GRID kWH METER AC AC LOADSAC MAIN PANEL LOW BATTERY TRANSFER LBX MODESOLAR ARRAY DC GROUND FAULT PROTECTION Page 93OPERATION Page 94OPERATION USING MULTIPLE INVERTERS“SERIES” STACKED OPERATION Page 95240 VAC/60 HZ ONLY ELECTRICAL SYSTEMS GENERATOR CONTROL SETTINGS“PARALLEL” STACKED OPERATION Page 96Page BATTERY CHARGING WITH MULTIPLE INVERTERSOPERATION Telephone: 360/435-8826 Page 98OPERATION  2001 Xantrex Technology, IncTELEPHONE COMPANY BATTERY BATTERY TYPESELECTION OF BATTERY TYPE STARTING BATTERYSEALED LEAD ACID BATTERIES NICAD AND NICKEL IRON NIFE BATTERYTECHNICAL INFORMATION Page 100Appliance BATTERY SIZINGESTIMATING BATTERY REQUIREMENTS Page 1015,139 BATTERY BANK SIZINGEXAMPLE Page 102Page 103 WORKSHEETTECHNICAL INFORMATION TECHNICAL INFORMATION BATTERY CARE AND MAINTENANCEPage 104 Battery TypePERCENT OF FULL CHARGE MONTHLY MAINTENANCEBATTERY STATE OF CHARGE Page 105Page 106 BATTERY INSTALLATIONBATTERY ENCLOSURES BATTERY TEMPERATURE48V INVERTER BATTERY HOOK-UPCONFIGURATIONSSERIES CONNECTION Page12V INVERTER PARALLEL CONNECTIONSERIES - PARALLEL CONNECTION Page 10824V INVERTER Total Battery CapacityPage 109 6V 6Vin micro-Henries BATTERY CABLE INDUCTANCEDistance Between Battery Cables Inductance Page 110Page 111 APPLICATIONSRESISTIVE LOADS INDUCTIVE LOADSPage TROUBLESHOOTING GUIDEPROBLEM SOLUTIONPROBLEM Page 113Page TROUBLESHOOTING GUIDETECHNICAL INFORMATION Page 114TROUBLESHOOTING GUIDE SOLUTIONTECHNICAL INFORMATION INVERTER/CHARGER TERMINOLOGYPage 115 Digital VoltMeter DVMTECHNICAL INFORMATION Page 116Stacking Page 117TECHNICAL INFORMATION General Specifications SPECIFICATIONS AND FEATURES 60 Hz ModelsPage MODELSW3024E SW3048E SW4548E SW3024J SW4048J SW4548A SPECIFICATIONS AND FEATURES 50 Hz ModelsPage 119 SW2612E 2001 Xantrex Technology, Inc DIMENSIONSPage 120 TECHNICAL INFORMATIONPage 121 INSTALLATION DIAGRAMSTECHNICAL INFORMATION Telephone: 360/435-8826 Page 122TECHNICAL INFORMATION  2001 Xantrex Technology, IncSW Series Inverter/Charger – Model SW USER SETTINGS WORKSHEETSUSER MENU Page 123USER SETTINGS SETUP MENU - 12 VDC 120 VAC/60HZ MODELSPage 124 DEFAULT SETTINGSUSER SETTINGS SETUP MENU – 24 VDC 120 VAC/60HZ MODELSPage 125 DEFAULT SETTINGSUSER SETTINGS SETUP MENU – 48 VDC 120 VAC/60HZ MODELSPage 126 DEFAULT SETTINGSTelephone: 360/435-8826 Page 127TECHNICAL INFORMATION  2001 Xantrex Technology, IncSWCA APPENDIXOPTIONS SWRCC40 MULTI-FUNCTIONCONTROLLER SW SERIES POWER PANEL SYSTEMSTM500 TRACE METER BATTERY STATUS MONITOR OTHER PRODUCTSWATTS REFERENCE TABLES AND GRAPHSPage APPLIANCE3 TO 5 FT ONE WAY Page 131NEC AMPS2 1 TO 3 FEET ONE WAYFULL Battery DC Disconnect SizeMinimum Size of Copper Ground Wire Page 132Interior Storage Storage ChecklistPreparation for Storage Page 133Telephone: 360/435-8826 Page 134APPENDIX  2001 Xantrex Technology, IncLIFE SUPPORT POLICY WARRANTY/REPAIR INFORMATIONLIMITED WARRANTY WARRANTY REGISTRATIONPage 136 WARRANTY OR REPAIR SERVICE REQUIREDWARRANTY/REPAIR INFORMATION Page 137 INDEXINDEX INDEX PageINDEX Page 139INDEX PageINDEX Page 141INDEX Page 142