York DJ150 installation manual Gas Heat Troubleshooting Guide

Models: DJ150

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GAS HEAT TROUBLESHOOTING GUIDE

035-19046-002-B-0104

For units with economizers:If 24 volts is present at the Y1 “OUT” terminal, check for 24 volts at the Y1 “ECON” terminal. If 24 volts is not present, check for loose wiring from the Y1 “OUT” terminal to the Mate-N-Lock plug, a poor connection between the UCB and economizer Mate-N-Lock plugs, loose wiring from the Mate-N-Lock plug to the economizer, back to the Mate-N-Lock plug, and from the Mate-N-Lock plug to the Y1 “ECON” termi- nal. The economizer board may have faulted and is not returning the 24 volts to the Y1 “ECON” terminal even though the economizer is not providing free cooling. To test the economizer board, disconnect the Mate-N-Locks and jumper between the WHITE and YELLOW wires of the UCB’s Mate-N-Lock plug.

13.The UCB can be programmed to lock out compressor operation during free cooling and in low ambient condi- tions. These options are not enabled by default. They can be checked by local York distributors.

14.If none of the above corrected the error, test the integrity of the UCB. Disconnect the C1 terminal wire and jumper it to the Y1 terminal. DO NOT jump the Y1 to C1 termi- nals. If the compressor engages, the UCB has faulted.

15.If none of the above correct the error, replace the UCB.

GAS HEAT TROUBLESHOOTING GUIDE

On calls for heating, the draft motor operates and the furnace lights but the supply air blower motor does not energize after a short delay (the room thermostat fan switch is in “AUTO” position).

The furnace may shut down on a high temperature condition during the procedure. If this occurs, the UCB energize the supply air blower motor until the high temperature limit has reset. Caution should be used at all times as the supply air blower may ener- gize regardless of the room thermostat fan switch position.

1.Place the thermostat fan switch in the “ON” position. If the supply air blower motor energizes, go to Step 10.

2.If the supply air blower motor does not energize when the fan switch is set to “ON,” check that line voltage is being supplied to the contacts of the M3 contactor, and that the contactor is pulled in. Check for loose wiring between the contactor and the supply air blower motor.

3.If M3 is pulled in and voltage is supplied at M3, lightly touch the supply air blower motor housing. If it is hot, the motor may be off on inherent protection. Cancel any thermostat calls and set the fan switch to “AUTO”, wait for the internal overload to reset. Test again when cool.

4.If M3 is not pulled in, check for 24 volts at the M3 coil. If 24 volts is present at M3 but M3 is not pulled in, replace the contactor.

5.Failing the above, if there is line voltage supplied at M3, M3 is pulled in, and the supply air blower motor still does not operate, replace the motor.

6.If 24 volts is not present at M3, check that 24 volts is present at the supply air blower motor terminal on the UCB. If 24 volts is present at the UCB terminal, check for loose wiring between the UCB and M3.

7.If 24 volts is not present at the UCB supply air blower motor terminal, check for 24 volts from the room thermo- stat. If 24 volts is not present from the room thermostat, check for the following:

a.Proper operation of the room thermostat (contact between R and G with the fan switch in the “ON” position and in the “AUTO” position during operation calls).

b.Proper wiring between the room thermostat and the UCB.

c.Loose wiring from the room thermostat to the UCB.

8.If 24 volts is present at the room thermostat but not at the UCB, check for proper wiring between the thermostat and the UCB, i.e. that the thermostat G terminal is con- nected to the G terminal of the UCB, and for loose wir- ing.

9.If the thermostat and UCB are properly wired, replace the UCB.

10.If the blower motor runs with the fan switch in the “ON” position but does not run shortly after the furnace has ignited when the fan switch is in the “AUTO” position, check the room thermostat for contact between R and G during “W1” calls.

On calls for heating, the supply air blower operates but the draft motor does not (the room thermostat fan switch is in the “AUTO” position).

1.The draft motor has inherent protection. If the motor shell is hot to the touch, wait for the internal overload to reset.

2.If the motor shell is cold with the room thermostat calling for heat, check for line voltage at the motor leads. If line voltage is present, replace the draft motor.

3.If line voltage is not present, check for line voltage on the ignition control at the “inducer” terminal draft motor relay (DMR or DMC) contacts in the main control box and check to see if the (DMR or DMC) is pulled in.

The draft motor runs but the furnace does not light and the spark ignitor does not spark.

Unitary Products Group

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Page 49
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York DJ150 installation manual Gas Heat Troubleshooting Guide