Mark the hole positions for the Manual Over-Ride lever on the door track or frame in a convenient position with the lever held in the horizontal position. Drill two M5 or 7/32nd of an inch size holes. (Pic 13).

Pic 13

Fit the M5 screws provided with the screw head on the inside of the track or doorframe. Fit the M5 nuts.

Secure the hook in the D-shackle of the over-ride cable. (Pic 14)

Pic 14

Adjust the Over-Ride Lever hook position to increase, or decrease tension by screwing it in or out of its bush, see Pic 12. The hook should be adjusted so that the lever is 90 degrees from the vertical when the cable slack is taken up. (Pic 15)

Pic 15

When the lever tension is correct push the lever completely down to tension the V-Belt drive.

(Pic 16)

Pic 16

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Image 11
Zap 815-RL installation instructions Pic