Pentair MiniMax Plus HP Series, PowerMax Water Connections, Quick-Flangeinstallation Instructions

Page 15
QUICK-FLANGE INSTALLATION INSTRUCTIONS

Installation (contd.)

15

 

 

WATER CONNECTIONS

QUICK-FLANGE INSTALLATION INSTRUCTIONS

Each MiniMax Plus Quick-Flange Accessory Kit contains the following items:

One (1)

Quick-Flange unit

Two (2) 2 in. Rubber gaskets

Four (4) 3/8 Bolts

Four (4) 3/8 in. Washers

Two (2)

Plastic sleeves

 

FOR 1½ & 2 in. SCHEDULE 40 PVC PIPE

Pipe

Plastic Bushing

Figure 13.

Gasket/Sleeve

1.Insert plastic sleeves into the “Quick-Flange” inlet/outlet openings.

2.Slip the 2 in. rubber gaskets over the plastic sleeves.

3.Bolt the “Quick-Flange” to the header.

NOTE

Tighten the bolts evenly! Do not over tighten!

4.Use plumbers roll or medium grit sand paper and clean the inlet/outlet openings of the “Quick- Flange”. Use the same method to clean the 2 in. PVC pipe. The sand paper will break up any grease or contaminant that may not be cleaned away with a primer.

5.Use 711 PVC glue (or equivalent) and follow the manufacturer’s recommendations. Apply to the inlet opening of the “Quick-Flange”. Do the same to the PVC pipe and quickly insert the pipe into the “Quick-Flange” and twist the pipe a 1/4 turn. Do the same to the other opening of the “Quick-Flange”.

6.For 1½ in. PVC pipe installations, first glue a 1½ in. X 2 in. sch 40 PVC bushing (not supplied or shown) to the end of the pipe prior to gluing to the “Quick-Flange”.

FOR 1½ & 2 in. COPPER PIPE

Figure 15.

Gasket

NOTE

You “DO NOT” need the plastic bushings.*

1.Insert pipe into the inlet/outlet openings of the “Quick-Flange”

2.Slip the rubber gaskets over the pipe, using the supplied 2 in. rubber gasket for 2 in. copper pipe or the 1½ in. rubber gasket (not supplied, available from the factory) for the 1½ in. copper pipe.

3.Bolt the “Quick-Flange” to the header.

 

 

 

*

Figure 14.

 

 

Rev. G 1-22-04

P/N 471048

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Contents FOR YOUR SAFETY - READ BEFORE OPERATING MiniMax Plus and PowerMaxOPERATION & INSTALLATION MANUAL For Your SafetyTable of Contents IMPORTANT NOTICES IntroductionPool and Spa Heaters CODE REQUIREMENTSWARRANTY INFORMATION SAFETY RULESOperation WHAT TO DO IF YOU SMELL GAS FOR YOUR SAFETY READ BEFORE LIGHTINGOPERATING INSTRUCTIONS TO TURN OFF GAS TO APPLIANCESafety Lockout LIGHTING INSTRUCTIONS WHAT TO DO IF YOU SMELL GASGas control knobs shown in “OFF” position POWER THERMOSTAT SELECT SWITCH INDICATOR LIGHT DESCRIPTIONOPERATING CONTROLS THERMOSTAT ADJUSTMENTTROUBLESHOOTING CONTROLS SERVICE SERVICEHEAT HEAT TROUBLESHOOTING CONTROLS - Continued HEATER FIRING - NORMAL OPERATIONIS IN THERMAL FUSE CIRCUIT SPRING AND FALL OPERATION MaintenanceMAINTENANCE INSTRUCTIONS ENERGY SAVING TIPSPOOL AND SPA WATER CHEMICAL BALANCEpH Chart pH Control ChartOutdoor installation - with vent kit Installation InstructionsSPECIFICATIONS Outdoor installation - stacklessBELOW POOL INSTALLATION WATER CONNECTIONSPLUMBING PLUMBING CONNECTIONSQUICK-FLANGEINSTALLATION INSTRUCTIONS externally to the heater GAS CONNECTIONSGAS LINE INSTALLATIONS A manual main shut-offvalve must be installedSTACK TYPE OUTDOOR VENT KIT VENTILATIONOUTDOOR INSTALLATION ONLY OUTDOOR VENT CAP INSTALLATIONRemaining FrontWater Connection 24 inMiniMax heaters, including PowerMax versions STACK TYPE INDOOR DRAFT HOOD KITAir supply requirements below apply to all Draft Hood Top Cover Adaptor Screw 2 PLCs HEATER INDOOR DRAFT HOOD INSTALLATIONTransformer Wiring Instruction ELECTRICAL, IID ELECTRONIC UNITSIgnition Wiring Diagram MiniMax Plus WIRING DIAGRAMMiniMax Plus Electronic 2 Wire Remote MiniMax Plus Millivolt Wiring DiagramREMOTE SWITCH DUAL THERM IID ONLY 3 Wire RemoteTroubleshooting - General 470024 MINIMAX PLUS HEATER - ALL MODELSINNER TOPS Model NoMiniMax Plus Only Parts List DESCRIPTION195/200 Not Shown MiniMax Plus Only Parts List, contdDESCRIPTION 195/200APPENDIX PowerMax Pool & Spa HeaterOPERATION & INSTALLATION MANUAL INSTALLER AFFIX THESE INSTRUCTIONSPool and Spa Heater PowerMaxSYSTEM OPERATION MOUNTING ASSEMBLYPRESSURE SWITCH OPERATION DESCRIPTION OF SYSTEM OPERATIONReduced Maximum Equivalent Vent Run feet VENTINGDIAGRAM INDOOR INSTALLATIONS POWERMAX VENTING GUIDELINESVent for roof penetration installations Vent termination for side wall installationsOUTDOOR INSTALLATION POWERMAX VENTING GUIDELINES The Vent PipeVent Termination POWERMAX WIRING DIAGRAM ASSEMBLY TO A POOL HEATER WITH IID IGNITION INSTRUCTION FOR WIRING A POWERMAX INDUCED DRAFTWIRING DIAGRAM FOR POWERMAX KIT POWERMAX HEATER - ALL MODELS OPTIONAL OUTDOOR VENTA-10 PowerMax Heater Only Parts List DESCRIPTION195/200 PowerMax Heater Only Parts List, contd DESCRIPTIONNot Shown PowerMax Assembly Parts List PowerMax AssemblyDESCRIPTION Pentair Pool Products, Inc SAVE THESE INSTRUCTIONS