Pentair MiniMax Plus HP Series, PowerMax installation manual Powermax Wiring Diagram

Page 33
POWERMAX WIRING DIAGRAM

Rev

POWERMAX WIRING DIAGRAM

. G 1-22-04

EXTERNAL BOND LUG

TERMINATE SUPPLY SAFETY GROUND WIRE (GREEN) HERE GROUND SCREW WITH PAINT CUTTING WASHER

CHASSIS

SHEET METAL

CHASSIS

SHEET METAL

HIGH LIMIT

THERMAL SWITCHES

GRN

IF ORIGINAL FACTORY WIRING MUST BE REPLACED, INSTALLER MUST SUPPLY

UL OR CSA (IF CANADA) APPROVED WIRE, 18 GAUGE, 600V, 105 C TEMPERATURE RATING. THERMAL FUSE WIRING MUST BE REPLACED WITH UL OR CSA (IF CANADA) APPROVED WIRE, 18 GAUGE, 600V, 125 C TEMPERATURE RATING..

INTERCONNECTING WIRING TO APPLIANCE MUST CONFORM TO THE NATIONAL ELECTRICAL CODE OR SUPERCEDING LOCAL (WIRING) CODES.

THERMAL FUSE

RED

WHT/RED

L1-1

L1-2

T1

 

L2-1

L2-2

WATER PRESSURE

SWITCH

RED

RED

WHT

WHT

F1

F2

RED

MV

WHT

PV/MV

BLU

PV

IGNITION RETURN

PLUG

GAS VALVE

MV

PV/MV

PV

A-

WHT/BLK

BLK

W1

W2

GRN

 

 

RED

MV

 

T2

WHT

 

PLUG

ORG

 

 

WHT

MV/PV

 

 

BLU

PV

 

SPST. EXTERNAL ON/OFF SWITCH

GRN

1

5 4 3 2 1 2

6

3 2 1

1

2

3

4

ORG

P4

P7

 

PI0

 

P11

 

 

 

IGNITION MODULE

MV

MV/PV

PV

GND (BURNER)

GND

24 V

TH-W ( OPT )

SPARK

PowerMax Electronic Ignition Wiring Diagram

7

ORG

ORG

AIR PRESSURE

BLUE SWITCH

JUMPER REQUIRED IF NO REMOTE SWITCH 25D K .032 D.C TAB

J2 J3

CONTROL RELAY

CLOSE ON CALL

FOR HEAT

24V

PRESS

HLMT

TFUSE

J4

 

J7

 

1

1

 

 

AUX.

CONTACTS

 

 

 

TPROBE

J6

J8

J5

J9

SPA

COM

POOL

 

P6

P8

P5

P9

VLV

IGN MODULE

JI0

J11

1

1

THERMOSTAT

CIRCUIT BOARD

IGNITION WIRE

Manual backgroundSPARK IGNITER

GRN 24 VAC RELAY

FAN

MOTOR

WHTBLK

120 VAC

BLK

TEMPERATURE

BLKPROBE

POOL OFF SPA

THERMOSTAT SELECT SWITCH

P/N 471048

Image 33
Contents OPERATION & INSTALLATION MANUAL MiniMax Plus and PowerMaxFor Your Safety FOR YOUR SAFETY - READ BEFORE OPERATINGTable of Contents Pool and Spa Heaters IntroductionCODE REQUIREMENTS IMPORTANT NOTICESWARRANTY INFORMATION SAFETY RULESOperation OPERATING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTINGTO TURN OFF GAS TO APPLIANCE WHAT TO DO IF YOU SMELL GASSafety Lockout LIGHTING INSTRUCTIONS WHAT TO DO IF YOU SMELL GASGas control knobs shown in “OFF” position OPERATING CONTROLS INDICATOR LIGHT DESCRIPTIONTHERMOSTAT ADJUSTMENT POWER THERMOSTAT SELECT SWITCHTROUBLESHOOTING CONTROLS SERVICE SERVICEHEAT HEAT TROUBLESHOOTING CONTROLS - Continued HEATER FIRING - NORMAL OPERATIONIS IN THERMAL FUSE CIRCUIT MAINTENANCE INSTRUCTIONS MaintenanceENERGY SAVING TIPS SPRING AND FALL OPERATIONpH Chart CHEMICAL BALANCEpH Control Chart POOL AND SPA WATERSPECIFICATIONS Installation InstructionsOutdoor installation - stackless Outdoor installation - with vent kitPLUMBING WATER CONNECTIONSPLUMBING CONNECTIONS BELOW POOL INSTALLATIONQUICK-FLANGEINSTALLATION INSTRUCTIONS GAS LINE INSTALLATIONS GAS CONNECTIONSA manual main shut-offvalve must be installed externally to the heaterOUTDOOR INSTALLATION ONLY VENTILATIONOUTDOOR VENT CAP INSTALLATION STACK TYPE OUTDOOR VENT KITWater Connection Front24 in RemainingMiniMax heaters, including PowerMax versions STACK TYPE INDOOR DRAFT HOOD KITAir supply requirements below apply to all Transformer Wiring Instruction INDOOR DRAFT HOOD INSTALLATIONELECTRICAL, IID ELECTRONIC UNITS Draft Hood Top Cover Adaptor Screw 2 PLCs HEATERIgnition Wiring Diagram MiniMax Plus WIRING DIAGRAMMiniMax Plus Electronic REMOTE SWITCH DUAL THERM IID ONLY MiniMax Plus Millivolt Wiring Diagram3 Wire Remote 2 Wire RemoteTroubleshooting - General INNER TOPS MINIMAX PLUS HEATER - ALL MODELSModel No 470024MiniMax Plus Only Parts List DESCRIPTION195/200 DESCRIPTION MiniMax Plus Only Parts List, contd195/200 Not ShownOPERATION & INSTALLATION MANUAL PowerMax Pool & Spa HeaterINSTALLER AFFIX THESE INSTRUCTIONS APPENDIXPool and Spa Heater PowerMaxPRESSURE SWITCH OPERATION MOUNTING ASSEMBLYDESCRIPTION OF SYSTEM OPERATION SYSTEM OPERATIONReduced Maximum Equivalent Vent Run feet VENTINGVent for roof penetration installations INDOOR INSTALLATIONS POWERMAX VENTING GUIDELINESVent termination for side wall installations DIAGRAMOUTDOOR INSTALLATION POWERMAX VENTING GUIDELINES The Vent PipeVent Termination POWERMAX WIRING DIAGRAM ASSEMBLY TO A POOL HEATER WITH IID IGNITION INSTRUCTION FOR WIRING A POWERMAX INDUCED DRAFTWIRING DIAGRAM FOR POWERMAX KIT POWERMAX HEATER - ALL MODELS OPTIONAL OUTDOOR VENTA-10 PowerMax Heater Only Parts List DESCRIPTION195/200 PowerMax Heater Only Parts List, contd DESCRIPTIONNot Shown PowerMax Assembly Parts List PowerMax AssemblyDESCRIPTION Pentair Pool Products, Inc SAVE THESE INSTRUCTIONS