Pentair PowerMax, MiniMax Plus HP Series Operation, Warranty Information, Safety Rules

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WARRANTY INFORMATION

Operation (contd.)

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This instruction manual provides operating instructions, installation and service information for the MiniMax Plus high performance heater. The information in this manual applies to the MiniMax Plus 150, 195, 200, 250, 300, 350, and 400 natural gas and propane (LP) models.

It is very important that the owner/installer read and understand the section covering installation instructions, and recognize the local and state codes before installing the MiniMax Plus. History and experience has shown that most heater damage is caused by improper installation practices.

WARRANTY INFORMATION

The MiniMax Plus pool heater is sold with a limited factory warranty. Specific details are described on the back cover of this manual and a copy of the warranty and warranty registration card are included with the product. Return the warranty registration card after filling in the serial number from the rating plate inside the heater.

Pentair Pool Products’ high standards of excellence include a policy of continuous product improvement resulting in your state-of-the-art heater. We reserve the right to make improvements which change the specifications of the heater without incurring an obligation to update the current heater equipment.

Operation

Operation SAFETY RULESManual background SAFETY RULES

1.Spa or hot tub water temperatures should never exceed 104° F (40° C). A temperature of 100° F (38° C) is considered safe for a healthy adult. Special caution is suggested for young children.

2.Drinking of alcoholic beverages before or during spa or hot tub use can cause drowsiness which could lead to unconsciousness and subsequently result in drowning.

3.Pregnant women beware! Soaking in water above 102° F (39° C) can cause fetal damage during the first three months of pregnancy (resulting in the birth of a brain-damaged or deformed child). Pregnant women should stick to the 100° F (38° C) maximum rule.

4.Before entering the spa or hot tub, the user should check the water temperature with an accurate thermometer. Spa or hot tub thermostats may err in regulating water temperatures by as much as 4° F (2.2° C).

5.Persons with a medical history of heart disease, circulatory problems, diabetes or blood pressure problems should obtain their physician's advice before using spas or hot tubs.

6.Persons taking medication which induce drowsiness, such as tranquilizers, antihistamines or anticoagulants should not use spas or hot tubs.

Manual backgroundWARNING

Should overheating occur or the gas supply fail to shut off, turn off the manual gas control valve to the appliance. Do not use this heater if any part has been under water. Immediately call a qualified service technician to inspect the heater and to replace any part of control system and gas control which has been under water.

P/N 471048

Rev. G 1-22-04

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Contents MiniMax Plus and PowerMax OPERATION & INSTALLATION MANUALFor Your Safety FOR YOUR SAFETY - READ BEFORE OPERATINGTable of Contents Introduction Pool and Spa HeatersCODE REQUIREMENTS IMPORTANT NOTICESSAFETY RULES WARRANTY INFORMATIONOperation FOR YOUR SAFETY READ BEFORE LIGHTING OPERATING INSTRUCTIONSTO TURN OFF GAS TO APPLIANCE WHAT TO DO IF YOU SMELL GASSafety Lockout WHAT TO DO IF YOU SMELL GAS LIGHTING INSTRUCTIONSGas control knobs shown in “OFF” position INDICATOR LIGHT DESCRIPTION OPERATING CONTROLSTHERMOSTAT ADJUSTMENT POWER THERMOSTAT SELECT SWITCHSERVICE SERVICE TROUBLESHOOTING CONTROLSHEAT HEAT HEATER FIRING - NORMAL OPERATION TROUBLESHOOTING CONTROLS - ContinuedIS IN THERMAL FUSE CIRCUIT Maintenance MAINTENANCE INSTRUCTIONSENERGY SAVING TIPS SPRING AND FALL OPERATIONCHEMICAL BALANCE pH ChartpH Control Chart POOL AND SPA WATERInstallation Instructions SPECIFICATIONSOutdoor installation - stackless Outdoor installation - with vent kitWATER CONNECTIONS PLUMBINGPLUMBING CONNECTIONS BELOW POOL INSTALLATIONQUICK-FLANGEINSTALLATION INSTRUCTIONS GAS CONNECTIONS GAS LINE INSTALLATIONSA manual main shut-offvalve must be installed externally to the heaterVENTILATION OUTDOOR INSTALLATION ONLYOUTDOOR VENT CAP INSTALLATION STACK TYPE OUTDOOR VENT KITFront Water Connection24 in RemainingSTACK TYPE INDOOR DRAFT HOOD KIT MiniMax heaters, including PowerMax versionsAir supply requirements below apply to all INDOOR DRAFT HOOD INSTALLATION Transformer Wiring InstructionELECTRICAL, IID ELECTRONIC UNITS Draft Hood Top Cover Adaptor Screw 2 PLCs HEATERMiniMax Plus WIRING DIAGRAM Ignition Wiring DiagramMiniMax Plus Electronic MiniMax Plus Millivolt Wiring Diagram REMOTE SWITCH DUAL THERM IID ONLY3 Wire Remote 2 Wire RemoteTroubleshooting - General MINIMAX PLUS HEATER - ALL MODELS INNER TOPSModel No 470024DESCRIPTION MiniMax Plus Only Parts List195/200 MiniMax Plus Only Parts List, contd DESCRIPTION195/200 Not ShownPowerMax Pool & Spa Heater OPERATION & INSTALLATION MANUALINSTALLER AFFIX THESE INSTRUCTIONS APPENDIXPowerMax Pool and Spa HeaterMOUNTING ASSEMBLY PRESSURE SWITCH OPERATIONDESCRIPTION OF SYSTEM OPERATION SYSTEM OPERATIONVENTING Reduced Maximum Equivalent Vent Run feetINDOOR INSTALLATIONS POWERMAX VENTING GUIDELINES Vent for roof penetration installationsVent termination for side wall installations DIAGRAMThe Vent Pipe OUTDOOR INSTALLATION POWERMAX VENTING GUIDELINESVent Termination POWERMAX WIRING DIAGRAM INSTRUCTION FOR WIRING A POWERMAX INDUCED DRAFT ASSEMBLY TO A POOL HEATER WITH IID IGNITIONWIRING DIAGRAM FOR POWERMAX KIT OPTIONAL OUTDOOR VENT POWERMAX HEATER - ALL MODELSA-10 DESCRIPTION PowerMax Heater Only Parts List195/200 DESCRIPTION PowerMax Heater Only Parts List, contdNot Shown PowerMax Assembly PowerMax Assembly Parts ListDESCRIPTION SAVE THESE INSTRUCTIONS Pentair Pool Products, Inc