Pentair PowerMax, MiniMax Plus HP Series Instruction For Wiring A Powermax Induced Draft

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INSTRUCTION FOR WIRING A POWERMAX INDUCED DRAFT

INSTRUCTION FOR WIRING A POWERMAX INDUCED DRAFT

ASSEMBLY TO A POOL HEATER WITH IID IGNITION.

ASSEMBLY TO A POOL HEATER WITH IID IGNITION.WARNING

Make sure all power is off before wiring the heater. The Power vent assembly only operates on a 120 VAC. The following instructions configure the power vent assembly to operate with the PowerMax on a single 120 VAC circuit. Take care as wiring errors may burn-out the transformer and blower motor.

If the Field installation is supported and the installed heater operates from 230 VAC, there must be a separate 120 VAC service ran for the Power vent assembly.

1.Route the PowerMax wiring through a corner opening into the lower compartment area.

2.Disconnect the orange wire from the ignition module pin 6 (24V) and connect it to the orange wire from the air pressure switch.

3.Connect the blue wire from the air pressure switch to the ignition module pin 6 (24V).

4.The green wire that comes from the relay connect to the same place ignition module is grounded in the main control box.

5.Twist the red and white/red tracer wires from the transformer with the white wire from the fan motor. Using a wire nut, connect the common wire from the 120 VAC line circuit with these wires.

6.Twist the black and white/black tracer wires from the transformer with the black wire from the fan motor. Using a wire nut, connect the hot wire from the 120 VAC line circuit with these wires.

7.Connect the branch circuit’s safety ground wire (green) to the heater ground lug.

(Refer to Figure 4.)

Manual backgroundCAUTION

The heater must be electrically grounded and bonded in accordance with the local codes or, in absence of local codes, with the latest national codes ANSI/NFPA No. 70.

P/N 471048

A-8

Rev. G 1-22-04

 

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Contents For Your Safety MiniMax Plus and PowerMaxOPERATION & INSTALLATION MANUAL FOR YOUR SAFETY - READ BEFORE OPERATINGTable of Contents CODE REQUIREMENTS IntroductionPool and Spa Heaters IMPORTANT NOTICESSAFETY RULES WARRANTY INFORMATIONOperation TO TURN OFF GAS TO APPLIANCE FOR YOUR SAFETY READ BEFORE LIGHTINGOPERATING INSTRUCTIONS WHAT TO DO IF YOU SMELL GASSafety Lockout WHAT TO DO IF YOU SMELL GAS LIGHTING INSTRUCTIONSGas control knobs shown in “OFF” position THERMOSTAT ADJUSTMENT INDICATOR LIGHT DESCRIPTIONOPERATING CONTROLS POWER THERMOSTAT SELECT SWITCHSERVICE SERVICE TROUBLESHOOTING CONTROLSHEAT HEAT HEATER FIRING - NORMAL OPERATION TROUBLESHOOTING CONTROLS - ContinuedIS IN THERMAL FUSE CIRCUIT ENERGY SAVING TIPS MaintenanceMAINTENANCE INSTRUCTIONS SPRING AND FALL OPERATIONpH Control Chart CHEMICAL BALANCEpH Chart POOL AND SPA WATEROutdoor installation - stackless Installation InstructionsSPECIFICATIONS Outdoor installation - with vent kitPLUMBING CONNECTIONS WATER CONNECTIONSPLUMBING BELOW POOL INSTALLATIONQUICK-FLANGEINSTALLATION INSTRUCTIONS A manual main shut-offvalve must be installed GAS CONNECTIONSGAS LINE INSTALLATIONS externally to the heaterOUTDOOR VENT CAP INSTALLATION VENTILATIONOUTDOOR INSTALLATION ONLY STACK TYPE OUTDOOR VENT KIT24 in FrontWater Connection RemainingSTACK TYPE INDOOR DRAFT HOOD KIT MiniMax heaters, including PowerMax versionsAir supply requirements below apply to all ELECTRICAL, IID ELECTRONIC UNITS INDOOR DRAFT HOOD INSTALLATIONTransformer Wiring Instruction Draft Hood Top Cover Adaptor Screw 2 PLCs HEATERMiniMax Plus WIRING DIAGRAM Ignition Wiring DiagramMiniMax Plus Electronic 3 Wire Remote MiniMax Plus Millivolt Wiring DiagramREMOTE SWITCH DUAL THERM IID ONLY 2 Wire RemoteTroubleshooting - General Model No MINIMAX PLUS HEATER - ALL MODELSINNER TOPS 470024DESCRIPTION MiniMax Plus Only Parts List195/200 195/200 MiniMax Plus Only Parts List, contdDESCRIPTION Not ShownINSTALLER AFFIX THESE INSTRUCTIONS PowerMax Pool & Spa HeaterOPERATION & INSTALLATION MANUAL APPENDIXPowerMax Pool and Spa HeaterDESCRIPTION OF SYSTEM OPERATION MOUNTING ASSEMBLYPRESSURE SWITCH OPERATION SYSTEM OPERATIONVENTING Reduced Maximum Equivalent Vent Run feetVent termination for side wall installations INDOOR INSTALLATIONS POWERMAX VENTING GUIDELINESVent for roof penetration installations DIAGRAMThe Vent Pipe OUTDOOR INSTALLATION POWERMAX VENTING GUIDELINESVent Termination POWERMAX WIRING DIAGRAM INSTRUCTION FOR WIRING A POWERMAX INDUCED DRAFT ASSEMBLY TO A POOL HEATER WITH IID IGNITIONWIRING DIAGRAM FOR POWERMAX KIT OPTIONAL OUTDOOR VENT POWERMAX HEATER - ALL MODELSA-10 DESCRIPTION PowerMax Heater Only Parts List195/200 DESCRIPTION PowerMax Heater Only Parts List, contdNot Shown PowerMax Assembly PowerMax Assembly Parts ListDESCRIPTION SAVE THESE INSTRUCTIONS Pentair Pool Products, Inc