Pentair PowerMax, MiniMax Plus HP Series installation manual Pool and Spa Heater

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PowerMax™

PowerMax

Pool and Spa Heater

INTRODUCTION

This manual provides information for the proper installation, operation and maintenance of the PowerMax pool and spa heater. Please read these installation and operation instructions thoroughly before attempting installation or operation of your pool and spa heater.

GENERAL SPECIFICATION

...For the installer and operator of the PowerMax pool and spa heater. The manufacturer’s warranty may be void if, for any reason, the heater is improperly installed and/or operated. Be sure to follow the instructions set forth in this manual.

CODE REQUIREMENTS

The installation must conform with local codes or in the absence of local codes with the latest national fuel Gas Code, ANSI Z223.1.

Installation in Canada to be made in accordance with the latest CAN/CGA-B149.1 OR .2 and CSA C22.1 Canadian Electric Code part 1.

The PowerMax Induced Draft Pool and Spa Heater is a fan assisted balanced flue gas combination, the field installation kit is designed for application to the PurexTriton Pool and Spa Heater Electronic Ignition Models 150 to 400. The PowerMax is approved for both indoor and outdoor installation using either natural gas or propane. The unit operates in both vertical and horizontal reduced vent pipe locations, in both the new and existing installations, and for applications such as through the (side) wall venting.

MODEL NO.

INPUT

MINIMUM

 

MBH

DISCHARGE DIA

 

 

(Inches)

 

 

 

150

150

3

 

 

 

200

200

3

 

 

 

250

250

4

 

 

 

300

300

4

 

 

 

350

350

4

 

 

 

400

400

4

 

 

 

 

 

Table 1.

P/N 471048

A-2

Rev. G 1-22-04

 

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Contents MiniMax Plus and PowerMax OPERATION & INSTALLATION MANUALFor Your Safety FOR YOUR SAFETY - READ BEFORE OPERATINGTable of Contents Introduction Pool and Spa HeatersCODE REQUIREMENTS IMPORTANT NOTICESSAFETY RULES WARRANTY INFORMATIONOperation FOR YOUR SAFETY READ BEFORE LIGHTING OPERATING INSTRUCTIONSTO TURN OFF GAS TO APPLIANCE WHAT TO DO IF YOU SMELL GASSafety Lockout WHAT TO DO IF YOU SMELL GAS LIGHTING INSTRUCTIONSGas control knobs shown in “OFF” position INDICATOR LIGHT DESCRIPTION OPERATING CONTROLSTHERMOSTAT ADJUSTMENT POWER THERMOSTAT SELECT SWITCHSERVICE SERVICE TROUBLESHOOTING CONTROLSHEAT HEAT HEATER FIRING - NORMAL OPERATION TROUBLESHOOTING CONTROLS - ContinuedIS IN THERMAL FUSE CIRCUIT Maintenance MAINTENANCE INSTRUCTIONSENERGY SAVING TIPS SPRING AND FALL OPERATIONCHEMICAL BALANCE pH ChartpH Control Chart POOL AND SPA WATERInstallation Instructions SPECIFICATIONSOutdoor installation - stackless Outdoor installation - with vent kitWATER CONNECTIONS PLUMBINGPLUMBING CONNECTIONS BELOW POOL INSTALLATIONQUICK-FLANGEINSTALLATION INSTRUCTIONS GAS CONNECTIONS GAS LINE INSTALLATIONSA manual main shut-offvalve must be installed externally to the heaterVENTILATION OUTDOOR INSTALLATION ONLYOUTDOOR VENT CAP INSTALLATION STACK TYPE OUTDOOR VENT KITFront Water Connection24 in RemainingSTACK TYPE INDOOR DRAFT HOOD KIT MiniMax heaters, including PowerMax versionsAir supply requirements below apply to all INDOOR DRAFT HOOD INSTALLATION Transformer Wiring InstructionELECTRICAL, IID ELECTRONIC UNITS Draft Hood Top Cover Adaptor Screw 2 PLCs HEATERMiniMax Plus WIRING DIAGRAM Ignition Wiring DiagramMiniMax Plus Electronic MiniMax Plus Millivolt Wiring Diagram REMOTE SWITCH DUAL THERM IID ONLY3 Wire Remote 2 Wire RemoteTroubleshooting - General MINIMAX PLUS HEATER - ALL MODELS INNER TOPSModel No 470024DESCRIPTION MiniMax Plus Only Parts List195/200 MiniMax Plus Only Parts List, contd DESCRIPTION195/200 Not ShownPowerMax Pool & Spa Heater OPERATION & INSTALLATION MANUALINSTALLER AFFIX THESE INSTRUCTIONS APPENDIXPowerMax Pool and Spa HeaterMOUNTING ASSEMBLY PRESSURE SWITCH OPERATIONDESCRIPTION OF SYSTEM OPERATION SYSTEM OPERATIONVENTING Reduced Maximum Equivalent Vent Run feetINDOOR INSTALLATIONS POWERMAX VENTING GUIDELINES Vent for roof penetration installationsVent termination for side wall installations DIAGRAMThe Vent Pipe OUTDOOR INSTALLATION POWERMAX VENTING GUIDELINESVent Termination POWERMAX WIRING DIAGRAM INSTRUCTION FOR WIRING A POWERMAX INDUCED DRAFT ASSEMBLY TO A POOL HEATER WITH IID IGNITIONWIRING DIAGRAM FOR POWERMAX KIT OPTIONAL OUTDOOR VENT POWERMAX HEATER - ALL MODELSA-10 DESCRIPTION PowerMax Heater Only Parts List195/200 DESCRIPTION PowerMax Heater Only Parts List, contdNot Shown PowerMax Assembly PowerMax Assembly Parts ListDESCRIPTION SAVE THESE INSTRUCTIONS Pentair Pool Products, Inc