Pentair PowerMax, MiniMax Plus HP Series installation manual Table of Contents

Page 2

 

2

Table of Contents

 

Introduction

3

Important Notices

3

Warranty Information

4

Operation

4

Safety Rules

4

Electronic Ignition Lighting/Operation - Natural

5

Electronic Ignition Lighting/Operation - Propane

6

Millivolt Lighting/Operation - Natural & Propane

7

Operating (Controls)

8

Indicator Light Description - Electronic Ignition Model

8

Maintenance

11

Maintenance Instructions

11

Relief Valve

11

Energy Saving Tips

11

Spring and Fall Operation

11

Winter Operation

11

Chemical Balance

12

Installation Instructions

13

Specifications

13

Water Connections

14

Reverse Water Connections

14

Plumbing/Plumbing Connections

14

Manual Bypass

14

Below Pool Installation

14

Quick Flange Installation

15

Gas Connections

16

Gas Line Installation

16

Pipe Sizing Chart/Gas Pressure Requirements

16

Regulated Manifold Pressure Test

16

Ventilation

17

Outdoor Installation Requirements

17

Outdoor Cap Installation

17

Indoor Installation Requirements

18

Installation on Floors Constructed of Combustible Materials

19

Indoor Draft Hood Installation

20

Electrical

20

Transformer Wiring Instruction

20

Electrical Wiring Diagram

21

Remote Control Wiring

22

Trouble Shooting (General)

23

MiniMax Plus Parts List & Exploded View

24-26

PowerMax Appendix

A1-A9

PowerMax Parts List & Exploded View

A10-A13

Warranty Information

Back Cover

P/N 471048

Rev. G 1-22-04

Image 2
Contents For Your Safety MiniMax Plus and PowerMaxOPERATION & INSTALLATION MANUAL FOR YOUR SAFETY - READ BEFORE OPERATINGTable of Contents CODE REQUIREMENTS IntroductionPool and Spa Heaters IMPORTANT NOTICESOperation WARRANTY INFORMATIONSAFETY RULES TO TURN OFF GAS TO APPLIANCE FOR YOUR SAFETY READ BEFORE LIGHTINGOPERATING INSTRUCTIONS WHAT TO DO IF YOU SMELL GASSafety Lockout Gas control knobs shown in “OFF” position LIGHTING INSTRUCTIONSWHAT TO DO IF YOU SMELL GAS THERMOSTAT ADJUSTMENT INDICATOR LIGHT DESCRIPTIONOPERATING CONTROLS POWER THERMOSTAT SELECT SWITCHHEAT HEAT TROUBLESHOOTING CONTROLSSERVICE SERVICE IS IN THERMAL FUSE CIRCUIT TROUBLESHOOTING CONTROLS - ContinuedHEATER FIRING - NORMAL OPERATION ENERGY SAVING TIPS MaintenanceMAINTENANCE INSTRUCTIONS SPRING AND FALL OPERATIONpH Control Chart CHEMICAL BALANCEpH Chart POOL AND SPA WATEROutdoor installation - stackless Installation InstructionsSPECIFICATIONS Outdoor installation - with vent kitPLUMBING CONNECTIONS WATER CONNECTIONSPLUMBING BELOW POOL INSTALLATIONQUICK-FLANGEINSTALLATION INSTRUCTIONS A manual main shut-offvalve must be installed GAS CONNECTIONSGAS LINE INSTALLATIONS externally to the heaterOUTDOOR VENT CAP INSTALLATION VENTILATIONOUTDOOR INSTALLATION ONLY STACK TYPE OUTDOOR VENT KIT24 in FrontWater Connection RemainingAir supply requirements below apply to all MiniMax heaters, including PowerMax versionsSTACK TYPE INDOOR DRAFT HOOD KIT ELECTRICAL, IID ELECTRONIC UNITS INDOOR DRAFT HOOD INSTALLATIONTransformer Wiring Instruction Draft Hood Top Cover Adaptor Screw 2 PLCs HEATERMiniMax Plus Electronic Ignition Wiring DiagramMiniMax Plus WIRING DIAGRAM 3 Wire Remote MiniMax Plus Millivolt Wiring DiagramREMOTE SWITCH DUAL THERM IID ONLY 2 Wire RemoteTroubleshooting - General Model No MINIMAX PLUS HEATER - ALL MODELSINNER TOPS 470024195/200 MiniMax Plus Only Parts ListDESCRIPTION 195/200 MiniMax Plus Only Parts List, contdDESCRIPTION Not ShownINSTALLER AFFIX THESE INSTRUCTIONS PowerMax Pool & Spa HeaterOPERATION & INSTALLATION MANUAL APPENDIXPowerMax Pool and Spa HeaterDESCRIPTION OF SYSTEM OPERATION MOUNTING ASSEMBLYPRESSURE SWITCH OPERATION SYSTEM OPERATIONVENTING Reduced Maximum Equivalent Vent Run feetVent termination for side wall installations INDOOR INSTALLATIONS POWERMAX VENTING GUIDELINESVent for roof penetration installations DIAGRAMVent Termination OUTDOOR INSTALLATION POWERMAX VENTING GUIDELINESThe Vent Pipe POWERMAX WIRING DIAGRAM INSTRUCTION FOR WIRING A POWERMAX INDUCED DRAFT ASSEMBLY TO A POOL HEATER WITH IID IGNITIONWIRING DIAGRAM FOR POWERMAX KIT A-10 POWERMAX HEATER - ALL MODELSOPTIONAL OUTDOOR VENT 195/200 PowerMax Heater Only Parts ListDESCRIPTION Not Shown PowerMax Heater Only Parts List, contdDESCRIPTION DESCRIPTION PowerMax Assembly Parts ListPowerMax Assembly SAVE THESE INSTRUCTIONS Pentair Pool Products, Inc