Pentair MiniMax Plus HP Series, PowerMax Mounting Assembly, Description Of System Operation

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MOUNTING ASSEMBLY

MOUNTING ASSEMBLY

Follow these instructions if the PowerMax venting system was purchased as an assembly kit.

1.Remove the vent kit assembly (indoor).

2.Mount the plenum assembly on the flue collector top using the screw provided.

3.Connect the wire harness to the heater control box. Follow the instructions on page 5.

4.Mount the new top on the top of the heater. Using a #28 drill bit to drill the four holes on the right side of the heater for the mounting screws. The front and back side of the top will snap into the heater with no screws.

Figure 1.

DESCRIPTION OF SYSTEM OPERATION

SYSTEM OPERATION:

1.Set the thermostat to the lowest setting.

2.Push the power switch off. The electric power supply requirement is:

115 volts 60 Hz, 1 Ph, 1.5 Amp

3.Remove the door.

4.Push in the gas control knob slightly and turn clockwise DESCRIPTION OF SYSTEM OPERATION to “OFF”.

5.Wait (5) minutes to clear out any gas. If you then smell gas STOP. Follow the safety information. If you don’t smell gas, go to the next step.

6.Turn the knob on the gas control counterclockwise SYSTEM OPERATION: to “ON”.

7.Replace the door.

8.Make sure the pump is running and is primed.

9.Push the power switch on.

10.Set the thermostat to the desired setting.

a. Fan motor starts, draft proving switch closes.

b. Ignition module energized.

c. Check for spark at the gas pilot.

11.The pilot should spark and then ignite, then the main burners will ignite.

12.Heater will operate until the desired temperature is reached.

PRESSURE SWITCH

OPERATION

The air pressure switch is a safety device to insure that the blower is operating and has been designed to monitor the vacuum (negative) pressure within the fan housing. The air pressure switch is in the ignition module circuit and the ignition module does not operate unless the switch is closed.

Rev. G 1-22-04

 

AIR PRESSURE SWITCH

 

Figure 2.

A-3

P/N 471048

 

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Contents OPERATION & INSTALLATION MANUAL MiniMax Plus and PowerMaxFor Your Safety FOR YOUR SAFETY - READ BEFORE OPERATINGTable of Contents Pool and Spa Heaters IntroductionCODE REQUIREMENTS IMPORTANT NOTICESOperation WARRANTY INFORMATIONSAFETY RULES OPERATING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTINGTO TURN OFF GAS TO APPLIANCE WHAT TO DO IF YOU SMELL GASSafety Lockout Gas control knobs shown in “OFF” position LIGHTING INSTRUCTIONSWHAT TO DO IF YOU SMELL GAS OPERATING CONTROLS INDICATOR LIGHT DESCRIPTIONTHERMOSTAT ADJUSTMENT POWER THERMOSTAT SELECT SWITCHHEAT HEAT TROUBLESHOOTING CONTROLSSERVICE SERVICE IS IN THERMAL FUSE CIRCUIT TROUBLESHOOTING CONTROLS - ContinuedHEATER FIRING - NORMAL OPERATION MAINTENANCE INSTRUCTIONS MaintenanceENERGY SAVING TIPS SPRING AND FALL OPERATIONpH Chart CHEMICAL BALANCEpH Control Chart POOL AND SPA WATERSPECIFICATIONS Installation InstructionsOutdoor installation - stackless Outdoor installation - with vent kitPLUMBING WATER CONNECTIONSPLUMBING CONNECTIONS BELOW POOL INSTALLATIONQUICK-FLANGEINSTALLATION INSTRUCTIONS GAS LINE INSTALLATIONS GAS CONNECTIONSA manual main shut-offvalve must be installed externally to the heaterOUTDOOR INSTALLATION ONLY VENTILATIONOUTDOOR VENT CAP INSTALLATION STACK TYPE OUTDOOR VENT KITWater Connection Front24 in RemainingAir supply requirements below apply to all MiniMax heaters, including PowerMax versionsSTACK TYPE INDOOR DRAFT HOOD KIT Transformer Wiring Instruction INDOOR DRAFT HOOD INSTALLATIONELECTRICAL, IID ELECTRONIC UNITS Draft Hood Top Cover Adaptor Screw 2 PLCs HEATERMiniMax Plus Electronic Ignition Wiring DiagramMiniMax Plus WIRING DIAGRAM REMOTE SWITCH DUAL THERM IID ONLY MiniMax Plus Millivolt Wiring Diagram3 Wire Remote 2 Wire RemoteTroubleshooting - General INNER TOPS MINIMAX PLUS HEATER - ALL MODELSModel No 470024195/200 MiniMax Plus Only Parts ListDESCRIPTION DESCRIPTION MiniMax Plus Only Parts List, contd195/200 Not ShownOPERATION & INSTALLATION MANUAL PowerMax Pool & Spa HeaterINSTALLER AFFIX THESE INSTRUCTIONS APPENDIXPool and Spa Heater PowerMaxPRESSURE SWITCH OPERATION MOUNTING ASSEMBLYDESCRIPTION OF SYSTEM OPERATION SYSTEM OPERATIONReduced Maximum Equivalent Vent Run feet VENTINGVent for roof penetration installations INDOOR INSTALLATIONS POWERMAX VENTING GUIDELINESVent termination for side wall installations DIAGRAMVent Termination OUTDOOR INSTALLATION POWERMAX VENTING GUIDELINESThe Vent Pipe POWERMAX WIRING DIAGRAM ASSEMBLY TO A POOL HEATER WITH IID IGNITION INSTRUCTION FOR WIRING A POWERMAX INDUCED DRAFTWIRING DIAGRAM FOR POWERMAX KIT A-10 POWERMAX HEATER - ALL MODELSOPTIONAL OUTDOOR VENT 195/200 PowerMax Heater Only Parts ListDESCRIPTION Not Shown PowerMax Heater Only Parts List, contdDESCRIPTION DESCRIPTION PowerMax Assembly Parts ListPowerMax Assembly Pentair Pool Products, Inc SAVE THESE INSTRUCTIONS