Pentair MiniMax Plus HP Series, PowerMax Troubleshooting Controls, Heat Heat, Service Service

Page 9
HEAT (HEAT)

Operation (contd.)

9

HEAT (HEAT)

The heat light is on any time the thermostat has signaled a call for heat which initializes the ignition safety firing circuit -- the light comes on to indicate successful firing of the main burners.

SERVICE (SERVICE)

The service light is off during normal operation of heater. The light only comes on if a problem with a control has occurred or when the heater is first firing. The problem must be investigated by the serviceman prior to attempts to fire the heater again.

The diagrams that follow give examples of troubleshooting a malfunctioning heater using the assistance of the indicator lights.

TROUBLESHOOTING (CONTROLS)

Example of troubleshooting with the assistance of the indicator lights.

 

 

 

SYMBOL TABLE

 

 

 

 

 

 

 

 

SWITCH OR DEVICE

 

SWITCH OR DEVICE

 

 

 

 

 

 

OPEN CIRCUIT

 

 

 

 

 

 

LED OFF

 

CLOSED CIRCUIT

 

 

 

 

LED LIT

(BLOCK CURRENT)

 

 

 

 

 

 

(PASS CURRENT)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

IGNITION MODULE

 

 

 

 

 

 

IND

GND

VAL

INCOMING

TRANSFORMER

CIRCUIT

 

 

HI TEMP

 

 

GAS VALVE

 

 

 

 

 

 

REMOTE

PRESS

TFUSE

 

MV

LINE VOLTAGE

 

BREAKER

LIMIT SWITCHES

 

MV

THERMOSTAT

RELAY

THERM

POWER

AUX

SERVICE

 

PRESS

 

HEAT

 

 

FRONT PANEL LEDS

PWR

TSTAT

RMT

PRESS

HI TEMP

TFUSE

MV

HEAT

 

 

 

 

SRVE

 

 

 

 

 

 

 

CLOSE IF

 

 

 

 

 

 

 

NO MV

 

 

 

THERMOSTAT CIRCUIT BOARD

WATER AT SELECTED TEMPERATURE.... NORMAL OPERATION

OR POOL/OFF/SPA THERMOSTAT SELECT SWITCH OFF.... NORMAL OPERATION

INCOMING TRANSFORMER

LINE VOLTAGE

THERM

POWER

AUX

SERVICE

PRESS

 

HEAT

 

 

FRONT PANEL LEDS

 

 

 

 

 

 

IGNITION MODULE

 

 

 

 

 

IND

GND

VAL

CIRCUIT

 

REMOTE

PRESS

HI TEMP

TFUSE

 

 

BREAKER

 

LIMIT SWITCHES

 

 

 

 

 

 

 

 

 

THERMOSTAT

 

 

 

 

 

 

 

RELAY

 

 

 

 

 

 

PWR

TSTAT

RMT

PRESS

HI TEMP

TFUSE

MV

HEAT

 

 

 

 

SRVE

 

 

 

CLOSE IF

NO MV

THERMOSTAT CIRCUIT BOARD

THERMOSTAT CALLING FOR HEAT - PUMP OFF(NO PRESSURE) BLOCKS FIRING NORMAL OPERATION

GAS VALVE MV

MV

Rev. G 1-22-04

P/N 471048

Image 9
Contents OPERATION & INSTALLATION MANUAL MiniMax Plus and PowerMaxFor Your Safety FOR YOUR SAFETY - READ BEFORE OPERATINGTable of Contents Pool and Spa Heaters IntroductionCODE REQUIREMENTS IMPORTANT NOTICESWARRANTY INFORMATION SAFETY RULESOperation OPERATING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTINGTO TURN OFF GAS TO APPLIANCE WHAT TO DO IF YOU SMELL GASSafety Lockout LIGHTING INSTRUCTIONS WHAT TO DO IF YOU SMELL GASGas control knobs shown in “OFF” position OPERATING CONTROLS INDICATOR LIGHT DESCRIPTIONTHERMOSTAT ADJUSTMENT POWER THERMOSTAT SELECT SWITCHTROUBLESHOOTING CONTROLS SERVICE SERVICEHEAT HEAT TROUBLESHOOTING CONTROLS - Continued HEATER FIRING - NORMAL OPERATIONIS IN THERMAL FUSE CIRCUIT MAINTENANCE INSTRUCTIONS MaintenanceENERGY SAVING TIPS SPRING AND FALL OPERATIONpH Chart CHEMICAL BALANCEpH Control Chart POOL AND SPA WATERSPECIFICATIONS Installation InstructionsOutdoor installation - stackless Outdoor installation - with vent kitPLUMBING WATER CONNECTIONSPLUMBING CONNECTIONS BELOW POOL INSTALLATIONQUICK-FLANGEINSTALLATION INSTRUCTIONS GAS LINE INSTALLATIONS GAS CONNECTIONSA manual main shut-offvalve must be installed externally to the heaterOUTDOOR INSTALLATION ONLY VENTILATIONOUTDOOR VENT CAP INSTALLATION STACK TYPE OUTDOOR VENT KITWater Connection Front24 in RemainingMiniMax heaters, including PowerMax versions STACK TYPE INDOOR DRAFT HOOD KITAir supply requirements below apply to all Transformer Wiring Instruction INDOOR DRAFT HOOD INSTALLATIONELECTRICAL, IID ELECTRONIC UNITS Draft Hood Top Cover Adaptor Screw 2 PLCs HEATERIgnition Wiring Diagram MiniMax Plus WIRING DIAGRAMMiniMax Plus Electronic REMOTE SWITCH DUAL THERM IID ONLY MiniMax Plus Millivolt Wiring Diagram3 Wire Remote 2 Wire RemoteTroubleshooting - General INNER TOPS MINIMAX PLUS HEATER - ALL MODELSModel No 470024MiniMax Plus Only Parts List DESCRIPTION195/200 DESCRIPTION MiniMax Plus Only Parts List, contd195/200 Not ShownOPERATION & INSTALLATION MANUAL PowerMax Pool & Spa HeaterINSTALLER AFFIX THESE INSTRUCTIONS APPENDIXPool and Spa Heater PowerMaxPRESSURE SWITCH OPERATION MOUNTING ASSEMBLYDESCRIPTION OF SYSTEM OPERATION SYSTEM OPERATIONReduced Maximum Equivalent Vent Run feet VENTINGVent for roof penetration installations INDOOR INSTALLATIONS POWERMAX VENTING GUIDELINESVent termination for side wall installations DIAGRAMOUTDOOR INSTALLATION POWERMAX VENTING GUIDELINES The Vent PipeVent Termination POWERMAX WIRING DIAGRAM ASSEMBLY TO A POOL HEATER WITH IID IGNITION INSTRUCTION FOR WIRING A POWERMAX INDUCED DRAFTWIRING DIAGRAM FOR POWERMAX KIT POWERMAX HEATER - ALL MODELS OPTIONAL OUTDOOR VENTA-10 PowerMax Heater Only Parts List DESCRIPTION195/200 PowerMax Heater Only Parts List, contd DESCRIPTIONNot Shown PowerMax Assembly Parts List PowerMax AssemblyDESCRIPTION Pentair Pool Products, Inc SAVE THESE INSTRUCTIONS