Raypak 267A, 406A, 206A, 407A, 337A, 336A, 207A, 266A operating instructions Call OUT Description

Page 54

LOW NOx HEATERS

CALL

 

 

 

 

 

OUT

DESCRIPTION

207A

267A

337A

407A

BB

BURNER TRAY

 

 

 

 

1-B

Burner Tray w/Burners (0-5000)

010343F

010344F

010345F

010346F

 

Burner Tray w/o Burner (0-5000)

010084F

010085F

010086F

010087F

2-B

Burner Hold Down Kit

010254F

010255F

010256F

010257F

3-B

Burner

310732/3

310732/4

310732/5

310732/6

4-B

Burner Orifice Nat. #26 (0-5000)*

351510/3

351510/4

351510/5

351510/6

 

Burner Orifice Nat. #31 (above 5000 ft.)*

351523/3

351523/4

351523/5

351523/6

5-B

Blower

010042F

010042F

010042F

010042F

7-B

Cooling Fan

010871F

010871F

010871F

010871F

6-B

Combustion Air Orifice Plate

010338F

010339F

010340F

010341F

C

CONTROLS

 

 

 

 

1-C

Thermostat Auto Reset 135 Deg Surface Mount

006725F

006725F

006725F

006725F

2-C

AGS 135° (Auto Gas Shut-Off) - Red Epoxy

600892B

600892B

600892B

600892B

3-C

High Limit 140° - Black Epoxy

600893B

600893B

600893B

600893B

4-C

P. C. Board/Control

010253F

010253F

010253F

010253F

5-C

Temperature Sensor

009577F

009577F

009577F

009577F

6-C

Blower Pressure Switch

008062F

008135F

010354F

010355F

G

GAS VALVE

 

 

 

 

1-G

Combination Valve - Gas On/Off -Nat

010329F

010329F

010329F

010329F

HP

HEAT EXCHANGER - POLYMER

 

 

 

 

1-HP

Heat Exchange Assy Copper

010043F

010044F

010045F

010046F

 

Heat Exchange Assy Cupro Nickel

010356F

010357F

010358F

010359F

2-HP

Inlet/Outlet Header Complete

006827F

006827F

006827F

006827F

 

Inlet/Outlet Header (Includes 6-HP)

006706F

006706F

006706F

006706F

3-HP

Return Header (Includes 6-HP)

006707F

006707F

006707F

006707F

4-HP

Tube Bundle Copper **

010059F

010060F

010061F

010062F

 

Tube Bundle Cupro Nickel **

010364F

010365F

010366F

010367F

5-HP

Baffle

010038F

005261F

010040F

010041F

6-HP

Flange Nut Kit

008259F

008259F

008259F

008259F

7-HP

O Ring Gasket (2)

006713F

006713F

006713F

006713F

8-HP

Sensor Adapter Digital Electronic

006714F

006714F

006714F

006714F

 

Sensor Well Millivolt

006805F

006805F

006805F

006805F

9-HP

Bypass Kit

006715F

006715F

006715F

006715F

10-HP

Bypass Valve

006716F

006716F

006716F

006716F

11-HP

Bypass Dam / Shaft

006717F

006717F

006717F

006717F

12-HP

Bypass Spring (All Sizes Included)

006718F

006718F

006718F

006718F

13-HP

Unitherm Governor

006719F

006719F

006719F

006719F

14-HP

Unitherm Governor Plug

006720F

006720F

006720F

006720F

15-HP

Drain Plug

006721F

006721F

006721F

006721F

16-HP

Inlet/Outlet Header Dam

006722F

006722F

006722F

006722F

17-HP

2" PVC Connector & Nut (2)

006723F

006723F

006723F

006723F

18-HP

O Ring (2)

006724F

006724F

006724F

006724F

19-HP

Stainless Steel Baffle

006826F

006826F

006826F

006826F

HM

HEAT EXCHANGER - METAL

 

 

 

 

1-HM

Heat Exchange Assy.Copper ASME CI

010051F

006727F

010053F

010054F

 

Heat Exchange Assy.Cupro Nickel ASME CI

010360F

010361F

010362F

010363F

2-HM

Inlet/Outlet Header ASME CI

006730F

006730F

006730F

006730F

15-HM

Inlet & Outlet Flange

003766F

003766F

003766F

003766F

16-HM

Flange Gasket 1 1/2" Connections

062236B

062236B

062236B

062236B

 

Flange Gasket 2" Connections

800080B

800080B

800080B

800080B

3-HM

Return Header ASME CI

006731F

006731F

006731F

006731F

4-HM

Tube Bundle Copper ASME **

010055F

006733F

010057F

010058F

 

Tube Bundle Cupro Nickel ASME **

010368F

010369F

010370F

010371F

5-HM

Baffle

010038F

005261F

010040F

010041F

6-HM

Stud Bolt Kit

007870F

007870F

007870F

007870F

7-HM

Header Gasket (9)

800014B

800014B

800014B

800014B

8-HM

Unitherm Governor

062234B

062234B

062234B

062234B

9-HM

U.G. Retainer Spring

850254

850254

850254

850254

10-HM

Bypass Valve

062235B

062235B

062235B

062235B

11-HM

Bypass Spring

850252

850253

850253

850253

12-HM

Drain Valve

500719

500719

500719

500719

13-HM

Sensor Well

003765F

003765F

003765F

003765F

14-HM

Well Retaining Clip

300203

300203

300203

300203

17-HM

Rear Drain Plug & Cover

005264F

005264F

005264F

005264F

*FOR INSTALLATIONS AT OVER 5,000 FEET ABOVE SEA LEVEL, CONSULT THE FACTORY

**WARNING: The Hydraulic conditions or water chemistry that caused the tube bundle to fail have very likely also damaged the bypass valve and Unitherm Governor. We recommend you replace the Unitherm Governor and inspect the bypass assembly. Failure to do so could cause premature failure of this replacement part.

54

Image 54
Contents Installation and Operating Instructions What to do if YOU Smell GASWater Chemistry MaximumContents START-UP Procedures For Your Safety Read Before OperatingBefore START-UP Burners Water Millivolt System Electronic Ignition System Operating Instructions and SHUT-OFF ProceduresSHUT-OFF Procedures Automatically Lighted PilotWater Pressure Switch After START-UPVisual Inspection Atmospheric Heaters If Heater will not Fire Maintenance and Care ProceduresSee plumbing diagram Pool & SPA Water ChemistryImportant Freeze Information Cold Weather OperationWinterizing the Pool & SPA Heater Part TWO Installation and Service Instructions Receiving EquipmentImportant Notice General SpecificationsInstallation Instructions Code RequirementsClearances Outdoor InstallationOutdoor Heater Installation ALL Heaters10 ft Florida Building Code Wind Speed = 150 MPH, 3 Second Gust Exposure = CIndoor Heater Installation Outdoor Stack Indoor StackSpecifications and Dimensions Atmospheric UnitsLow NOx Units Model Square Inches Power Vent Kit Model Part NoCombustion and Ventilation AIR Indoor Units Only Vent PipingB149.1 and B149.2 GAS Supply ConnectionsGAS Pressure Adjustment Locations GAS Pressure RegulatorPipe Sizing for GAS Connections Plumbing for Water Connections Flow RatesPolymer Headers Cast Iron Headers Asme INLET/OUTLET Header Asme INLET/OUTLET Header PolymerCast Iron Headers Asme Models Unitherm Governor OperationAuxiliary Bypass Valve Adjustment External Auxiliary Bypass ValveCast Iron Header Asme Models Heat Exchanger Reversal Procedure Standard Models Fig. #4Digital Models Electrical WiringMillivolt Models AtmosphericTransformer Wiring VAC Wiring 120V Atmospheric Heater240V Atmospheric Heater Wiring Diagram Millivolt Mechanical Thermostat Wiring Diagram Digital Models Atmospheric Wiring Diagram Digital Models LOW NOx Servicing Instructions General Location of Controls AtmosphericLOW NOx Control Adjustments Digital Models Control Adjustments Millivolt ModelsControl Panel Removal Digital Thermostat Controls Thermostat Control OperationProgram Button SETdef Default SettingsRESfl Reset Fault History Cfff Fahrenheit to CelsiusStatus Codes Program Modes Diagnostics Reading a FaultFault Codes Display DefinitionRemote Control Installation and Operation Remote OperationActivating the Remote Remote Control Wiring Wire Remote Control On-OffPilot Safety Digital Models Flame ROLL-OUT Safety SwitchPilot Safety Millivolt Models High LimitsGAS Valve Removal Pilot Removal and CleaningBurner Tray Removal Main Burner and Orifice RemovalImmersion Well Replacement Tube Cleaning ProcedureDesooting Procedure Unitherm Governor U.G. ReplacementOperation Blower AdjustmentLOW NOx Pool Heaters Visual InspectionPilot Removal Combustion Blower RemovalTroubleshooting MechanicalPage Electrical Electronic Ignition IID For qualified technicians onlyDigital Control Logic Flow Chart YESReplacement Parts ManufacturerEastman Avenue OXNARD, CA Atmospheric Heaters LOW NOx Heaters IID LOW NOx Pilot Call OUT Description Call OUT Description Sheetmetal Call OUT Description 267A