Raypak 337A, 406A, 206A, 407A, 336A, 207A, 267A, 266A operating instructions Contents

Page 3

CONTENTS

4

PART ONE

 

30

Wiring Diagram - Digital Models, Low NOx

 

OWNER'S OPERATING INSTRUCTIONS

 

31

SECTION 4

 

 

 

 

SERVICING INSTRUCTIONS

 

 

 

 

 

4

SECTION 1

31

General Location of Controls

 

START-UP PROCEDURES

 

32

Control Panel Removal

4

Before Start-Up

32

Control Adjustments - Digital Models

5

Lighting Instructions & Shut-Off Procedures -

32

Control Adjustments - Millivolt Models

 

Manually Lighted Pilots MV

33

Digital Thermostat Controls

6

Operating Instruction & Shut-Off Procedures -

33

Thermostat Control Operation

 

Automatically Lighted Pilots IID

35

Diagnostics

7

After Start-Up

35

Codes

7

SECTION 2

 

35

Reading a Fault

 

CAUTION

 

36

Remote Control Installation and Operation

8

SECTION 3

 

36

Remote Operation

 

MAINTENANCE & CARE PROCEDURES

 

36

Activating the Remote

8

Pool & Spa Water Chemistry

37

Remote Control Wiring

8

Automatic Chlorinators & Chemical Feeders

37

2-Wire Remote Control

9

Cold Weather Operation

37

3-Wire Remote Control

9

Winterizing the Pool & Spa Heater

38

Water Pressure Switch

10

PART TWO

 

38

Flame Roll-Out Safety Switch

 

INSTALLATION & SERVICE INSTRUCTIONS

 

38

High Limits

10

SECTION 1

 

38

Pilot Safety

 

RECEIVING EQUIPMENT

 

39

Burner Tray Removal (ATM)

11

SECTION 2

 

39

Gas Valve Removal (ATM)

 

GENERAL SPECIFICATIONS

 

39

Main Burner and Orifice Removal (ATM)

11

SECTION 3

 

39

Pilot Removal and Cleaning

 

INSTALLATION INSTRUCTIONS

 

39

Heat Exchanger Removal

11

Code Requirements

40

Tube Cleaning Procedure

12

Clearances

40

Desooting Procedure

12

Outdoor Heater Installation

40

Combustion Chamber Removal

14

Florida Building Code 2001

40

Immersion Well Replacement

15

Indoor Heater Installation

40

Unitherm Governor (U.G.) Replacement

15

Outdoor Stack/Indoor Stack

41

Low NOx Pool Heaters

16

Atmospheric Specifications and Dimensions

41

Operation

17

Low NOx Specifications and Dimensions

41

Start-Up Procedures

18

Combustion and Ventilation Air

41

Visual Inspection

18

Vent Piping

41

Electrical

19

Gas Supply Connections

41

Flame Roll-Out Safety Switch

20

Gas Pressure Regulator

42

Burner Tray Removal

20

Gas Pressure Adjustment Locations

42

Gas Valve Removal

20

Pipe Sizing For Gas Connections

42

Main Burner and Orifice Removal

21

Plumbing For Water Connections

42

Pilot Removal

21

Flow Rates

42

Combustion Blower Removal

22

Polymer Headers

 

 

43

SECTION 5

22

Cast Iron Headers

 

TROUBLESHOOTING

22

Unitherm Governor Operation

44

Electrical - Standing Pilot Millivolt

23

Internal Automatic Bypass Valve

45

Electrical - Electronic Ignition (IID)

23

External Auxiliary Bypass Valve

46

Digital Control Logic - Flow Chart

23

Auxiliary Bypass Valve Adjustment

47

SECTION 6

23

Pressure Relief Valve Installation

 

REPLACEMENT PARTS

24

Heat Exchanger Pressure Drop Tables

48

Illustrated Parts List

25

Heat Exchanger Reversal Procedure

51

Part Numbers

26Electrical Wiring

26Millivolt Models

26Digital Models

27Transformer Wiring

28Wiring Diagram - Millivolt (Mechanical Therm.)

29Wiring Diagram - Digital Models, Atmospheric

3

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Contents What to do if YOU Smell GAS Installation and Operating InstructionsMaximum Water ChemistryContents START-UP Procedures For Your Safety Read Before OperatingBefore START-UP Burners Water Millivolt System Automatically Lighted Pilot Operating Instructions and SHUT-OFF ProceduresSHUT-OFF Procedures Electronic Ignition SystemWater Pressure Switch After START-UPVisual Inspection Atmospheric Heaters Pool & SPA Water Chemistry Maintenance and Care ProceduresSee plumbing diagram If Heater will not FireImportant Freeze Information Cold Weather OperationWinterizing the Pool & SPA Heater Receiving Equipment Part TWO Installation and Service InstructionsCode Requirements General SpecificationsInstallation Instructions Important NoticeALL Heaters Outdoor InstallationOutdoor Heater Installation Clearances10 ft Wind Speed = 150 MPH, 3 Second Gust Exposure = C Florida Building CodeOutdoor Stack Indoor Stack Indoor Heater InstallationAtmospheric Units Specifications and DimensionsLow NOx Units Vent Piping Power Vent Kit Model Part NoCombustion and Ventilation AIR Indoor Units Only Model Square InchesGAS Supply Connections B149.1 and B149.2GAS Pressure Adjustment Locations GAS Pressure RegulatorPipe Sizing for GAS Connections Plumbing for Water Connections Flow RatesPolymer Headers Cast Iron Headers Asme Unitherm Governor Operation INLET/OUTLET Header PolymerCast Iron Headers Asme Models INLET/OUTLET Header AsmeExternal Auxiliary Bypass Valve Auxiliary Bypass Valve AdjustmentCast Iron Header Asme Models Fig. #4 Heat Exchanger Reversal Procedure Standard ModelsAtmospheric Electrical WiringMillivolt Models Digital ModelsTransformer Wiring VAC Wiring 120V Atmospheric Heater240V Atmospheric Heater Wiring Diagram Millivolt Mechanical Thermostat Wiring Diagram Digital Models Atmospheric Wiring Diagram Digital Models LOW NOx Servicing Instructions General Location of Controls AtmosphericLOW NOx Control Adjustments Digital Models Control Adjustments Millivolt ModelsControl Panel Removal Thermostat Control Operation Digital Thermostat ControlsCfff Fahrenheit to Celsius SETdef Default SettingsRESfl Reset Fault History Program ButtonDisplay Definition Diagnostics Reading a FaultFault Codes Status Codes Program ModesRemote Control Installation and Operation Remote OperationActivating the Remote Wire Remote Control On-Off Remote Control WiringHigh Limits Flame ROLL-OUT Safety SwitchPilot Safety Millivolt Models Pilot Safety Digital ModelsMain Burner and Orifice Removal Pilot Removal and CleaningBurner Tray Removal GAS Valve RemovalUnitherm Governor U.G. Replacement Tube Cleaning ProcedureDesooting Procedure Immersion Well ReplacementVisual Inspection Blower AdjustmentLOW NOx Pool Heaters OperationCombustion Blower Removal Pilot RemovalMechanical TroubleshootingPage For qualified technicians only Electrical Electronic Ignition IIDYES Digital Control Logic Flow ChartReplacement Parts ManufacturerEastman Avenue OXNARD, CA Atmospheric Heaters LOW NOx Heaters IID LOW NOx Pilot Call OUT Description Call OUT Description Sheetmetal Call OUT Description 267A