Generac 00941-3 owner manual 2.1LOCATION AND SUPPORT, Generator Location, Generator Support

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2.1LOCATION AND SUPPORT

Section 2 – Installation

IMPACT-36 plus II Recreational Vehicle Generator

2.1LOCATION AND SUPPORT

2.1.1 GENERATOR LOCATION

The most desirable location for the generator set is between the vehicle's main frame members However, this is seldom possible. Most units must be installed on the side of the vehicle and are difficult to reinforce.

Many recreational vehicles have been factory equipped with an area for the generator set. Some vehicles may even have a generator compartment, provided by the vehicle manufacturer.

Plan the generator location based on the following:

The generator set must be installed on a framework that is part of the recreational vehicle, as outlined in the paragraph entitled “Generator Support.”

The location must provide an access opening that is large enough to permit generator removal (unless the generator is to be removed from under- neath the supporting framework.

The location must provide easy access to frequently serviced components, such as filters, oil drains, spark plugs and other common maintenance parts.

The location must provide sufficient room to allow minimum clearance of at least 1 inch between all sides and 1-1/2 inches on top of the generator. If sound insulation is to be used on compartment walls and ceiling, the minimum recommended applies to the space between the generator and such insulation.

The location must provide adequate cooling and ventilating air flow for the generator without a great deal of work and expense.

2.1.2 GENERATOR SUPPORT

The generator must be securely attached to a metal framework that has been made part of the vehicle frame structure by bolting or welding. The metal framework on which the generator will rest and which will restrain the generator set should consist of at least two horizontal beams. These beams should consist of (a) 1-1/2 inch square, 11 gauge steel tubing OR (b) 1-1/2 inch, 11 gauge angle iron. A typical sup- porting frame with horizontal support tubing, is shown in Figure 2.1.

The generator can be installed so that it sits on top of the horizontal support tubing, if the vehicle design permits. Another method is to suspend the generator below the horizontal support tubing by means of suit- able, structurally sound metal framework. The fol- lowing general rules apply:

Vehicle construction MUST be capable of support- ing the weight of the generator.

Whether the generator is mounted above the hori- zontal support tubing or suspended below the tub- ing, the supporting frame used must be structural- ly sound.

If the generator cannot be bolted directly to the supporting frame or support tubing, consider using additional tubing, angle brackets or other supports to give the supporting frame sufficient strength.

Figure 2.1 —Typical Horizontal Support Frame

2.1.3 SUSPENDED MOUNTING

If the generator will be suspended below the horizon- tal support tubing, the suspension method used with the vehicle frame members must have the following:

(a)be able to support the weight of the generator; and

(b)provide sufficient restraint for the generator. One typical suspended mounting system is shown in Figure 2.2. The location of a suspended mounting system must be carefully planned, keeping the fol- lowing general rules in mind:

Protect the generator against road splash and debris. Baffles or splash guards may be required to protect certain areas of the generator. To make sure the generator is adequately protected, road test the installation through mud, water and slush.

Figure 2.2 — Typical Suspended Mounting

System

The installer must make certain that selected loca- tion will permit adequate cooling and ventilating air flow to be supplied.

Generac® Power Systems, Inc. 19

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Contents This manual should remain with the unit Air-cooledRecreational Vehicle GeneratorModel No 00941-3 IMPACT-36plus II with Inverter CONTENTS AUTHORIZED SERVICE DEALER LOCATIONOPERATION AND MAINTENANCE HOW TO OBTAIN SERVICETable of Contents Part II - Installation InstructionsIMPACT-36plus II Recreational Vehicle Generator GENERAL HAZARDS ELECTRICAL HAZARDS FIRE HAZARDSEXPLOSION HAZARDS 1.1GENERATOR IDENTIFICATION 1.1.1 IMPACT-36LPGPLUS II FEATURES2 11 3 12 4 16 REFERENCE NUMBER IDENTIFICATION1.1.2 INVERTER FEATURES PART NO. 0D4885 1.4.2 START/STOP SWITCH 1.3SAFETY1.2GENERATOR APPLICABILITY 1.4GENERATOR CONTROL PANEL2.1BEFORE STARTING THE ENGINE 1.5ENGINE PROTECTIVE DEVICES2.3STOPPING THE GENERATOR 2.2STARTING THE GENERATOR2.1.4 COOLING AND VENTILATING AIR 2.1.5 ENGINE EXHAUST GAS2.10 LP GENERATOR SPECIFICATIONS 2.7OPERATING PRECAUTIONS2.11 ENGINE SPECIFICATIONS 2.5ATTENTION REQUIRED AFTER SUBMERSION3.2CHECKING ENGINE OIL LEVEL 3.1MAINTENANCE3.3CHANGE ENGINE OIL 3.4CHANGE OIL FILTER3.6CLEAN AIR INTAKE SCREEN 3.5ENGINE AIR CLEANER3.9 CLEANING THE GENERATOR 3.7ENGINE SPARK PLUG3.10 BATTERY 3.11 SERVICE AND ADJUSTMENTS3.12 ADJUSTING THE CARBURETOR 3.13 ADJUSTING VALVE CLEARANCE3.17 RETURN UNIT TO SERVICE AFTER STORAGE 3.16 OUT OF SERVICE PROTECTION3.15 EXERCISING THE GENERATOR Figure 3.9 - Tightening Jam Nut14 Generac Power Systems, Inc SHOULD ATTEMPT INSTALLATION INSTALLATION INSTRUCTIONSPART ONLY QUALIFIED ELECTRICIANS OR CONTRACTORSNOTICE TO INSTALLER FIRE HAZARDS 1.1PURPOSE AND SCOPE OF THE MANUAL 1.2SAFETY1.3STANDARDS BOOKLETS 1.4EQUIPMENT DESCRIPTION2.1.1 GENERATOR LOCATION 2.1LOCATION AND SUPPORT2.1.2 GENERATOR SUPPORT 2.1.3 SUSPENDED MOUNTING2.1.4 GENERATOR RESTRAINT 2.2GENERATOR COMPARTMENTSFigure 2.3 - Typical Generator Restraint Figure 2.4 - Types of Lock Seams2.2.2 COMPARTMENT CONSTRUCTION 2.2.1 COMPARTMENT SIZEFigure 2.5 - Provide Clearance Around Generator Figure 2.6 - Typical Compartment Construction2.2.3 SOUND INSULATING MATERIALS 2.2.4 COMPARTMENT FLOOR CUTOUTSFigure 2.7 - Compartment Floor Cutout 0A6203-A 2.2.5 ACOUSTICS 2.3COOLING AND VENTILATING AIR2.3.1 GENERATOR AIR FLOW Figure 2.8 - Typical Noise Abatement CompartmentFigure 2.12 - Air Inlet Using Ductwork 2.3.2 COOLING AIR INLET OPENINGSFigure 2.11 - Suspended Mount Inlet Door Figure 2.10 - Air Inlet in Compartment Door2.4PROPANE GAS FUEL SYSTEM 2.3.5 TESTING THE INSTALLATION2.3.3 COMPENSATING FOR RESTRICTIONS 2.4.1 PARTS NOT INCLUDED IN FUEL SYSTEM2.4.3 VAPOR WITHDRAWAL 2.4.2 SOME IMPORTANT CONSIDERATIONS2.4.4 PRIMARY REGULATOR 2.4.5 GASEOUS CARBURETION2.4.6 FUEL SUPPLY LINES 2.5EXHAUST SYSTEM2.4.7 EXCESS FLOW VALVE 2.4.8 LEAKAGE TESTS2.6ELECTRICAL CONNECTIONS 2.5.3 EXHAUST SYSTEM SAFETY2.5.2 TYPE OF EXHAUST SYSTEM Figure 2.17 - Exhaust System2.6.3 ISOLATING DIFFERENT POWER SOURCES 2.6.1 WIRING2.6.4 POWER SUPPLY CORD 2.6.2 GENERATOR AC CONNECTION SYSTEMINVERTER POWER SUPPLY CORD POWER CORD FOR Figure 2.20 - Transfer Switch Isolation MethodDOCKSIDE POWER 30 Generac Power Systems, Inc2.7.1 RECOMMENDED BATTERY 2.7BATTERY INSTALLATION2.7.2 BATTERY CABLES 2.6.6 SENSING HARNESS2.7.3 BATTERY CABLE CONNECTIONS 2.8OPTIONAL ACCESSORIES2.7.4 BATTERY COMPARTMENT 2.8.1 REMOTE PLUG-INRECEPTACLE3.4TESTING UNDER LOAD 3.1POST INSTALLATION TESTS3.2BEFORE INITIAL START UP 3.3INITIAL STARTBATTERY INSTALLATION 3.5INSTALLATION CHECKLISTOPTIONAL ACCESSORIES POST INSTALLATION TESTSPROBLEM 4.1TROUBLESHOOTING GUIDECAUSE CORRECTION36 Generac Power Systems, Inc Section 6 - Electrical Data 38 Generac Power Systems, Inc Section 6 - Electrical Data 40 Generac Power Systems, Inc Section 7 - Exploded Views and Parts ListsControl Panel - Drawing No. 0E7560 DESCRIPTION42 Generac Power Systems, Inc Section 7 - Exploded Views and Parts Lists GN 220 RV Long Block - Drawing No. 0A6202-G 44 Generac Power Systems, Inc078621 46 Generac Power Systems, Inc Section 7 - Exploded Views and Parts Lists PURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIES YOUR WARRANTY RIGHTS AND OBLIGATIONSSection 8 - Warranty ATTENTION WARRANTY DEPARTMENTEMISSION RELATED PARTS INCLUDE THE FOLLOWING EMISSION CONTROL SYSTEM WARRANTYWARRANTY SCHEDULE - COMMERCIAL APPLICATIONS GENERAC POWER SYSTEMS’ THREE-YEARLIMITED WARRANTYGENERAC POWER SYSTEMS, INC FOR GUARDIAN RECREATIONAL VEHICLE GENERATORS