Generac 00941-3 owner manual Exploded Views and Parts Lists, Description

Page 45
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Section 7 — Exploded Views and Parts Lists

IMPACT-36 plus II Recreational Vehicle Generator

Impact-34 plus II Sheet Metal – Drawing No. 0A9193-K

ITEM

PART NO.

QTY.

DESCRIPTION

 

ITEM

PART NO.

QTY.

DESCRIPTION

1

086705

1

PLATE, DIVIDER

43

023897

7

FLAT WASHER #10/M5

2

056893

32

CRIMPTITE 10-24 x 1/2"

44

0A1658

3

SPECIAL LOCK WASHER, M6

3

086718

3.5'

SEAL, RUBBER EXTRUSION

45

0742600103

1

GROUND STRAP, UNIT

4

0A3666

1

BOX, WRAPPER

47

047290

1

HOSE-3/8" I.D. x 11-1/2" LONG

5

074908

31

TAPTITE, M5-.8 x 10MM

48

092000

1

BRACKET, MUFFLER HANGER

6

0A3667

2

MOUNTING RAILS

49

025425

2

STREET ELBOW 45 DEG. 3/4" NPT

7

022129

12

M8 LOCK WASHER

50

026490

1

PIPE NIPPLE 3/4" x 2"

8

039414

4

M8-1.25 x 35MM HEX HD. CAPSCR.

51

094670

2

U BOLT W / SADDLE & 2-NUTS

9

050830

3

HHCS M5-0.8 x 40MM

53

0912970071

1

STARTER CONTACTOR GROUND WIRE

11

0A3638

1

WRAPPER, END PANEL

54

089045

1

SEAL, WASHER EXHAUST PIPE

12

089680

1

SPARK ARRESTER

55

0A2666

1

FUEL SOLENOID 12V DC

17

089471

1

DEFLECTOR, AIR OUT

57

022145

2

5/16" FLAT WASHER

18

086731A

1

ASSEMBLY, MUFFLER

58

0A4603

1

BRACKET L/P

19

086715

1

HOUSING, LOWER FAN

59

022507

2

CAPSCR., HEX HD.-1/4"-20 x 1/2"

20

086726

1

SKIRT, CARB. BAFFLE

60

0A5606

1

LP HOOK-UP FITTING

21

086671

1

COVER, ROCKER COVER

61

0A3764

2

CUSTOMER MOUNTING BRACKET

22

086727

1

SKIRT, SPARK PLUG SIDE

62

066443B

4

VIBRATION MOUNT

23

086719

1

PAN, BELLY

63

020668

2

EARTHING STRAP

24

0C3296

1

FRAME

64

045771

8

HEX NUT-M8

25

090141A

1

GROUND STRAP

65

038353

3

VIBRATION MOUNT

26

086724

1

PLATE, BASE COVER

66

0A9196

1

COVER, IGNITION BRACKET

27

043790A

1

BARBED EL 90 3/8NPT X 3/8 VS

67

079119

1

1/4"-20 TAPTITE 1-1/4"

29

022127

5

HEX NUT, 1/4"-20

68

0A7213

1

TAG, BOLT REMOVAL

30

022097

9

LOCK WASHER-1/4"-M6

70

0A9172

1

BRACKET, IGNITION SYSTEM

31

086729

1

CONTACTOR, STARTER

71

089047

2

SPACER, IGNITION COIL

32

090518

1

BOOT, CONTACTOR

72

086711

1

MODULE, IGNITION

33

089048

1

SEAL, OIL FILTER HOLE

73

089049B

1

ASSEMBLY, IGNITION COIL

34

090537

1

RETAINER, SEAL

74

049721

2

M6-1.0 x 35MM HEX HD. CAPSCREW

35

022145

4

FLAT WASHER-M8

75

049813

4

M6-1.0 HEX NUT

36

075211

1

REGULATOR

76

091526

2

M5-0.8 x 12MM PHILLIPS PAN HD.

37

0C7649

1

CLAMP HOSE 0.38"-0.87"

 

 

 

 

MACH. SCR.

38

023484D

1

SNAP BUSHING

77

051716

2

M5-0.8 HEX NUT

39

0A8475

2

SPECIAL LOCK WASHER, M5

78

049226

5

LOCK WASHER, M5

40

022471

2

#8-32 HEX NUT

79

084867

.5

RUBBER "U" CHANNEL

41

022264

2

#8 LOCK WASHER

80

056892

1

CRIMPTITE #10-24 x 3/8"

42

079246

2

HEX HD. CAPS., M6-1.0 x 16MM-W/L-

81

0A9031

1

WIRE ASSEMBLY, BLOCKING DIODE

 

 

 

WASHER

 

 

 

 

 

Generac® Power Systems, Inc. 43

Image 45
Contents This manual should remain with the unit Air-cooledRecreational Vehicle GeneratorModel No 00941-3 IMPACT-36plus II with Inverter CONTENTS AUTHORIZED SERVICE DEALER LOCATIONOPERATION AND MAINTENANCE HOW TO OBTAIN SERVICETable of Contents Part II - Installation InstructionsIMPACT-36plus II Recreational Vehicle Generator GENERAL HAZARDS ELECTRICAL HAZARDS FIRE HAZARDSEXPLOSION HAZARDS 1.1GENERATOR IDENTIFICATION 1.1.1 IMPACT-36LPGPLUS II FEATURES2 11 3 12 4 16 REFERENCE NUMBER IDENTIFICATION1.1.2 INVERTER FEATURES PART NO. 0D4885 1.4.2 START/STOP SWITCH 1.3SAFETY1.2GENERATOR APPLICABILITY 1.4GENERATOR CONTROL PANEL2.1BEFORE STARTING THE ENGINE 1.5ENGINE PROTECTIVE DEVICES2.3STOPPING THE GENERATOR 2.2STARTING THE GENERATOR2.1.4 COOLING AND VENTILATING AIR 2.1.5 ENGINE EXHAUST GAS2.10 LP GENERATOR SPECIFICATIONS 2.7OPERATING PRECAUTIONS2.11 ENGINE SPECIFICATIONS 2.5ATTENTION REQUIRED AFTER SUBMERSION3.2CHECKING ENGINE OIL LEVEL 3.1MAINTENANCE3.3CHANGE ENGINE OIL 3.4CHANGE OIL FILTER3.6CLEAN AIR INTAKE SCREEN 3.5ENGINE AIR CLEANER3.9 CLEANING THE GENERATOR 3.7ENGINE SPARK PLUG3.10 BATTERY 3.11 SERVICE AND ADJUSTMENTS3.12 ADJUSTING THE CARBURETOR 3.13 ADJUSTING VALVE CLEARANCE3.17 RETURN UNIT TO SERVICE AFTER STORAGE 3.16 OUT OF SERVICE PROTECTION3.15 EXERCISING THE GENERATOR Figure 3.9 - Tightening Jam Nut14 Generac Power Systems, Inc SHOULD ATTEMPT INSTALLATION INSTALLATION INSTRUCTIONSPART ONLY QUALIFIED ELECTRICIANS OR CONTRACTORSNOTICE TO INSTALLER FIRE HAZARDS 1.1PURPOSE AND SCOPE OF THE MANUAL 1.2SAFETY1.3STANDARDS BOOKLETS 1.4EQUIPMENT DESCRIPTION2.1.1 GENERATOR LOCATION 2.1LOCATION AND SUPPORT2.1.2 GENERATOR SUPPORT 2.1.3 SUSPENDED MOUNTING2.1.4 GENERATOR RESTRAINT 2.2GENERATOR COMPARTMENTSFigure 2.3 - Typical Generator Restraint Figure 2.4 - Types of Lock Seams2.2.2 COMPARTMENT CONSTRUCTION 2.2.1 COMPARTMENT SIZEFigure 2.5 - Provide Clearance Around Generator Figure 2.6 - Typical Compartment Construction2.2.3 SOUND INSULATING MATERIALS 2.2.4 COMPARTMENT FLOOR CUTOUTSFigure 2.7 - Compartment Floor Cutout 0A6203-A 2.2.5 ACOUSTICS 2.3COOLING AND VENTILATING AIR2.3.1 GENERATOR AIR FLOW Figure 2.8 - Typical Noise Abatement CompartmentFigure 2.12 - Air Inlet Using Ductwork 2.3.2 COOLING AIR INLET OPENINGSFigure 2.11 - Suspended Mount Inlet Door Figure 2.10 - Air Inlet in Compartment Door2.4PROPANE GAS FUEL SYSTEM 2.3.5 TESTING THE INSTALLATION2.3.3 COMPENSATING FOR RESTRICTIONS 2.4.1 PARTS NOT INCLUDED IN FUEL SYSTEM2.4.3 VAPOR WITHDRAWAL 2.4.2 SOME IMPORTANT CONSIDERATIONS2.4.4 PRIMARY REGULATOR 2.4.5 GASEOUS CARBURETION2.4.6 FUEL SUPPLY LINES 2.5EXHAUST SYSTEM2.4.7 EXCESS FLOW VALVE 2.4.8 LEAKAGE TESTS2.6ELECTRICAL CONNECTIONS 2.5.3 EXHAUST SYSTEM SAFETY2.5.2 TYPE OF EXHAUST SYSTEM Figure 2.17 - Exhaust System2.6.3 ISOLATING DIFFERENT POWER SOURCES 2.6.1 WIRING2.6.4 POWER SUPPLY CORD 2.6.2 GENERATOR AC CONNECTION SYSTEMINVERTER POWER SUPPLY CORD POWER CORD FOR Figure 2.20 - Transfer Switch Isolation MethodDOCKSIDE POWER 30 Generac Power Systems, Inc2.7.1 RECOMMENDED BATTERY 2.7BATTERY INSTALLATION2.7.2 BATTERY CABLES 2.6.6 SENSING HARNESS2.7.3 BATTERY CABLE CONNECTIONS 2.8OPTIONAL ACCESSORIES2.7.4 BATTERY COMPARTMENT 2.8.1 REMOTE PLUG-INRECEPTACLE3.4TESTING UNDER LOAD 3.1POST INSTALLATION TESTS3.2BEFORE INITIAL START UP 3.3INITIAL STARTBATTERY INSTALLATION 3.5INSTALLATION CHECKLISTOPTIONAL ACCESSORIES POST INSTALLATION TESTSPROBLEM 4.1TROUBLESHOOTING GUIDECAUSE CORRECTION36 Generac Power Systems, Inc Section 6 - Electrical Data 38 Generac Power Systems, Inc Section 6 - Electrical Data 40 Generac Power Systems, Inc Section 7 - Exploded Views and Parts ListsControl Panel - Drawing No. 0E7560 DESCRIPTION42 Generac Power Systems, Inc Section 7 - Exploded Views and Parts Lists GN 220 RV Long Block - Drawing No. 0A6202-G 44 Generac Power Systems, Inc078621 46 Generac Power Systems, Inc Section 7 - Exploded Views and Parts Lists PURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIES YOUR WARRANTY RIGHTS AND OBLIGATIONSSection 8 - Warranty ATTENTION WARRANTY DEPARTMENTEMISSION RELATED PARTS INCLUDE THE FOLLOWING EMISSION CONTROL SYSTEM WARRANTYWARRANTY SCHEDULE - COMMERCIAL APPLICATIONS GENERAC POWER SYSTEMS’ THREE-YEARLIMITED WARRANTYGENERAC POWER SYSTEMS, INC FOR GUARDIAN RECREATIONAL VEHICLE GENERATORS