Generac 00941-3 2.6ELECTRICAL CONNECTIONS, Type Of Exhaust System, Exhaust System Safety

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◆2.5.2 TYPE OF EXHAUST SYSTEM

Section 2 – Installation

IMPACT-36 plus II Recreational Vehicle Generator

Failure to provide and maintain a spark arrestor may be in violation of the law. If this generator is used on any forest covered, brush covered, or grass covered unimproved land, provide a spark arrestor. The vehi- cle owner or operator must maintain this device in good condition. In the State of California, the preced- ing is required by law (Section 4442 of the California Public Resources Code). Other states may have simi- lar laws. Federal laws apply on federal lands.

2.5.2 TYPE OF EXHAUST SYSTEM

The Impact-36 plus and Impact-34 plus II genera- tors have a configuration for a bottom out exhaust system and is equipped with such an exhaust muf- fler (Figure 2.17).

Figure 2.17 — Exhaust System

Exhaust

Muffler

Model 004283-0 Exhaust Adapter mates to the O.D. of the spark arrestor outlet of the muffler. It allows the use of 1-1/4” O.D. exhaust pipe to be clamped in place (Figure 2.18).

Figure 2.18 — Exhaust Adapter

2.5.3 EXHAUST SYSTEM SAFETY

Maintain a clearance of at least 3 inches (76mm) between exhaust system parts and any com- bustible material (such as wood, felt, cotton, organic fibers or other like material). If the 3-inch clearance cannot be maintained, locate, insulate or shield the exhaust part(s) so that the temperature of any combustible material is not raised more than 117°F (65°C) above the ambient air tempera- ture.

Extend the exhaust system at least one inch (25mm) past the outer edge of the vehicle. Do not terminate the exhaust system under the vehicle.

Terminate the exhaust tailpipe such that exhaust gases will not be drawn back into the generator compartment and recirculated.

If there is any possibility of the tailpipe or muffler being damaged, protect these damage prone areas by means of a protective device (such as a “skid bar”).

Install the generator exhaust system according to safe automotive practices.

Use enough exhaust system hangers to prevent any part of the system from being dislocated.

Use exhaust system parts recommended by Generac. Using unapproved exhaust mufflers and exhaust system parts is the responsibility of the person(s) installing such unauthorized parts.

Do not terminate the exhaust system under any opening, window or vent which can be opened or is not permanently sealed from the vehicle interior.

Exhaust piping must be large enough to prevent excessive back pressure on the generator engine.

Never tee the generator engine exhaust pipe into the vehicle engine exhaust piping. This causes excessive back pressure on the generator engine. Also, water from one engine can damage the other engine.

Plan exhaust system installation carefully. Comply with all applicable codes, standards and regula- tions.

2.6ELECTRICAL CONNECTIONS

The following general rules apply to electrical con- nections in a recreational vehicle:

Qualified electricians who are familiar with applic- able codes, standards and regulations should install electrical wiring.

The wiring should comply with codes, standards and regulations. The National Electric Code (NFPA 70), as well as state and local codes, apply.

Switches and circuit breakers should be of a type approved for use in recreational vehicles and must be mounted and installed to prevent damage from road shock.

28 Generac® Power Systems, Inc.

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Contents This manual should remain with the unit Air-cooledRecreational Vehicle GeneratorModel No 00941-3 IMPACT-36plus II with Inverter OPERATION AND MAINTENANCE AUTHORIZED SERVICE DEALER LOCATIONCONTENTS HOW TO OBTAIN SERVICETable of Contents Part II - Installation InstructionsIMPACT-36plus II Recreational Vehicle Generator GENERAL HAZARDS ELECTRICAL HAZARDS FIRE HAZARDSEXPLOSION HAZARDS 2 11 3 12 4 16 1.1.1 IMPACT-36LPGPLUS II FEATURES1.1GENERATOR IDENTIFICATION REFERENCE NUMBER IDENTIFICATION1.1.2 INVERTER FEATURES PART NO. 0D4885 1.2GENERATOR APPLICABILITY 1.3SAFETY1.4.2 START/STOP SWITCH 1.4GENERATOR CONTROL PANEL1.5ENGINE PROTECTIVE DEVICES 2.1BEFORE STARTING THE ENGINE2.1.4 COOLING AND VENTILATING AIR 2.2STARTING THE GENERATOR2.3STOPPING THE GENERATOR 2.1.5 ENGINE EXHAUST GAS2.11 ENGINE SPECIFICATIONS 2.7OPERATING PRECAUTIONS2.10 LP GENERATOR SPECIFICATIONS 2.5ATTENTION REQUIRED AFTER SUBMERSION3.3CHANGE ENGINE OIL 3.1MAINTENANCE3.2CHECKING ENGINE OIL LEVEL 3.4CHANGE OIL FILTER3.9 CLEANING THE GENERATOR 3.5ENGINE AIR CLEANER3.6CLEAN AIR INTAKE SCREEN 3.7ENGINE SPARK PLUG3.12 ADJUSTING THE CARBURETOR 3.11 SERVICE AND ADJUSTMENTS3.10 BATTERY 3.13 ADJUSTING VALVE CLEARANCE3.15 EXERCISING THE GENERATOR 3.16 OUT OF SERVICE PROTECTION3.17 RETURN UNIT TO SERVICE AFTER STORAGE Figure 3.9 - Tightening Jam Nut14 Generac Power Systems, Inc PART INSTALLATION INSTRUCTIONSSHOULD ATTEMPT INSTALLATION ONLY QUALIFIED ELECTRICIANS OR CONTRACTORSNOTICE TO INSTALLER FIRE HAZARDS 1.3STANDARDS BOOKLETS 1.2SAFETY1.1PURPOSE AND SCOPE OF THE MANUAL 1.4EQUIPMENT DESCRIPTION2.1.2 GENERATOR SUPPORT 2.1LOCATION AND SUPPORT2.1.1 GENERATOR LOCATION 2.1.3 SUSPENDED MOUNTINGFigure 2.3 - Typical Generator Restraint 2.2GENERATOR COMPARTMENTS2.1.4 GENERATOR RESTRAINT Figure 2.4 - Types of Lock SeamsFigure 2.5 - Provide Clearance Around Generator 2.2.1 COMPARTMENT SIZE2.2.2 COMPARTMENT CONSTRUCTION Figure 2.6 - Typical Compartment Construction2.2.3 SOUND INSULATING MATERIALS 2.2.4 COMPARTMENT FLOOR CUTOUTSFigure 2.7 - Compartment Floor Cutout 0A6203-A 2.3.1 GENERATOR AIR FLOW 2.3COOLING AND VENTILATING AIR2.2.5 ACOUSTICS Figure 2.8 - Typical Noise Abatement CompartmentFigure 2.11 - Suspended Mount Inlet Door 2.3.2 COOLING AIR INLET OPENINGSFigure 2.12 - Air Inlet Using Ductwork Figure 2.10 - Air Inlet in Compartment Door2.3.3 COMPENSATING FOR RESTRICTIONS 2.3.5 TESTING THE INSTALLATION2.4PROPANE GAS FUEL SYSTEM 2.4.1 PARTS NOT INCLUDED IN FUEL SYSTEM2.4.4 PRIMARY REGULATOR 2.4.2 SOME IMPORTANT CONSIDERATIONS2.4.3 VAPOR WITHDRAWAL 2.4.5 GASEOUS CARBURETION2.4.7 EXCESS FLOW VALVE 2.5EXHAUST SYSTEM2.4.6 FUEL SUPPLY LINES 2.4.8 LEAKAGE TESTS2.5.2 TYPE OF EXHAUST SYSTEM 2.5.3 EXHAUST SYSTEM SAFETY2.6ELECTRICAL CONNECTIONS Figure 2.17 - Exhaust System2.6.4 POWER SUPPLY CORD 2.6.1 WIRING2.6.3 ISOLATING DIFFERENT POWER SOURCES 2.6.2 GENERATOR AC CONNECTION SYSTEMDOCKSIDE POWER Figure 2.20 - Transfer Switch Isolation MethodINVERTER POWER SUPPLY CORD POWER CORD FOR 30 Generac Power Systems, Inc2.7.2 BATTERY CABLES 2.7BATTERY INSTALLATION2.7.1 RECOMMENDED BATTERY 2.6.6 SENSING HARNESS2.7.4 BATTERY COMPARTMENT 2.8OPTIONAL ACCESSORIES2.7.3 BATTERY CABLE CONNECTIONS 2.8.1 REMOTE PLUG-INRECEPTACLE3.2BEFORE INITIAL START UP 3.1POST INSTALLATION TESTS3.4TESTING UNDER LOAD 3.3INITIAL STARTOPTIONAL ACCESSORIES 3.5INSTALLATION CHECKLISTBATTERY INSTALLATION POST INSTALLATION TESTSCAUSE 4.1TROUBLESHOOTING GUIDEPROBLEM CORRECTION36 Generac Power Systems, Inc Section 6 - Electrical Data 38 Generac Power Systems, Inc Generac Power Systems, Inc Section 7 - Exploded Views and Parts Lists 40 Generac Power Systems, IncDESCRIPTION Control Panel - Drawing No. 0E756042 Generac Power Systems, Inc Section 7 - Exploded Views and Parts Lists 44 Generac Power Systems, Inc GN 220 RV Long Block - Drawing No. 0A6202-G078621 46 Generac Power Systems, Inc Section 7 - Exploded Views and Parts Lists Section 8 - Warranty YOUR WARRANTY RIGHTS AND OBLIGATIONSPURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIES ATTENTION WARRANTY DEPARTMENTEMISSION CONTROL SYSTEM WARRANTY EMISSION RELATED PARTS INCLUDE THE FOLLOWINGGENERAC POWER SYSTEMS, INC GENERAC POWER SYSTEMS’ THREE-YEARLIMITED WARRANTYWARRANTY SCHEDULE - COMMERCIAL APPLICATIONS FOR GUARDIAN RECREATIONAL VEHICLE GENERATORS