Generac 00941-3 2.5EXHAUST SYSTEM, Fuel Supply Lines, Excess Flow Valve, Leakage Tests, Danger

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◆2.4.6 FUEL SUPPLY LINES

Section 2 – Installation

IMPACT-36 plus II Recreational Vehicle Generator

The regulator must be sensitive to venturi throat pressure changes throughout the operating range.

The regulator must be properly adjusted so it will stop the flow of gas when the engine is not running (no air flow through the carburetor).

The slightest air flow (and vacuum) in the venturi throat should move the regulator valve off its seat and permit gas to flow.

2.4.6 FUEL SUPPLY LINES

Propane gas lines must be accessible, but protect- ed against possible damage.

Do NOT connect electrical wiring to any propane gas fuel line or run wiring alongside the lines.

Route gas lines away from hot engine exhausts.

Retain gas lines with metal clamps that do not have sharp edges.

Install an approved length of flexible hose between the gaseous fuel solenoid valve and rigid fuel sup- ply lines. The flexible line must be non-metallic, non-organic and non-conductive. It must be approved for use with LP gas.

2.4.7 EXCESS FLOW VALVE

Propane gas tanks should have an excess flow valve, according to NFPA 501C, Paragraph 3-4.4. This valve and the gas lines must be carefully sized so the valve will close when a fuel line is severed or broken. Consult the Natural-LP Gas Association for informa- tion and limitations of excess flow valves.

Manual shutoff valves on the supply tank and else- where in the system must be fully open when operat- ing the generator. The excess flow valve functions properly only if all valves are fully open.

2.4.8 LEAKAGE TESTS

Do not place the generator into service until the gas system has been properly tested for leaks. To test the system, a separate source of 12 volts DC to open the gaseous fuel solenoid valve is needed.

The leak test must comply fully with NFPA, Paragraph 318. All connections, hoses, valves, regu- lators, fitting, and other fuel system parts must be tested under gas or air pressure of not less than 90 psi (620kPa). while using soap and water or equiva- lent solution to check for leaks. Other approved methods of testing for leaks may be used, if appro- priate. DO NOT USE ANY FLAME TO TEST FOR LEAKS.

◆2.4.7 EXCESS FLOW VALVE◆2.4.8 LEAKAGE TESTS DANGER

Gaseous fuel lines between the tank and the secondary regulator are under a positive pres- sure (about 11 inches water column). Gas pressure at the outlet side of the secondary regulator, however, is a negative pressure (about 1-inch water column) and can draw flame inside a line or fitting and cause an explosion.

2.5EXHAUST SYSTEM

The generator exhaust system must be safely and properly installed. Only approved mufflers and other exhaust system parts must be used. A properly installed exhaust system must be vapor tight, quiet and completely safe.

Never tee the generator engine exhaust pipe

!into the vehicle engine exhaust piping. This causes excessive back pressure on the genera- tor engine. Also, water from one engine can damage the other engine.

2.5EXHAUST SYSTEM◆2.5.1 MUFFLERS AND SPARK ARRESTORS DANGER

The generator engine gives off deadly carbon

!monoxide gas through its exhaust system. This dangerous gas, if breathed in sufficient concentrations, can cause unconsciousness or even death. Symptoms of carbon monoxide poisoning are (a) inability to think coherently,

(b) vomiting, (c) twitching muscles, (d) throb- bing in temples, (e) dizziness, (f) headache, (g) weakness and sleepiness. If any of these symptoms ar experienced, move into fresh air immediately. If symptoms persist, get medical attention. Do not operate the generator until its exhaust system has been inspected and repaired.

2.5.1 MUFFLERS AND SPARK ARRESTORS

Exhaust mufflers and spark arrestors that Generac supplies meet code and standard requirements, and are approved by the U.S. Forest Service. Use only mufflers and parts approved by Generac. Any per- son(s) installing an unapproved muffler, or an unap- proved exhaust system part, or modifying an exhaust system in any way that might cause a hazard, is liable for any damage, injury or warranty expense that might be caused by such unapproved installation or modification.

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Contents Model No 00941-3 IMPACT-36plus II with Inverter This manual should remain with the unitAir-cooledRecreational Vehicle Generator CONTENTS AUTHORIZED SERVICE DEALER LOCATIONOPERATION AND MAINTENANCE HOW TO OBTAIN SERVICEIMPACT-36plus II Recreational Vehicle Generator Table of ContentsPart II - Installation Instructions GENERAL HAZARDS EXPLOSION HAZARDS ELECTRICAL HAZARDSFIRE HAZARDS 1.1GENERATOR IDENTIFICATION 1.1.1 IMPACT-36LPGPLUS II FEATURES2 11 3 12 4 16 REFERENCE NUMBER IDENTIFICATION1.1.2 INVERTER FEATURES PART NO. 0D4885 1.4.2 START/STOP SWITCH 1.3SAFETY1.2GENERATOR APPLICABILITY 1.4GENERATOR CONTROL PANEL2.1BEFORE STARTING THE ENGINE 1.5ENGINE PROTECTIVE DEVICES2.3STOPPING THE GENERATOR 2.2STARTING THE GENERATOR2.1.4 COOLING AND VENTILATING AIR 2.1.5 ENGINE EXHAUST GAS2.10 LP GENERATOR SPECIFICATIONS 2.7OPERATING PRECAUTIONS2.11 ENGINE SPECIFICATIONS 2.5ATTENTION REQUIRED AFTER SUBMERSION3.2CHECKING ENGINE OIL LEVEL 3.1MAINTENANCE3.3CHANGE ENGINE OIL 3.4CHANGE OIL FILTER3.6CLEAN AIR INTAKE SCREEN 3.5ENGINE AIR CLEANER3.9 CLEANING THE GENERATOR 3.7ENGINE SPARK PLUG3.10 BATTERY 3.11 SERVICE AND ADJUSTMENTS3.12 ADJUSTING THE CARBURETOR 3.13 ADJUSTING VALVE CLEARANCE3.17 RETURN UNIT TO SERVICE AFTER STORAGE 3.16 OUT OF SERVICE PROTECTION3.15 EXERCISING THE GENERATOR Figure 3.9 - Tightening Jam Nut14 Generac Power Systems, Inc SHOULD ATTEMPT INSTALLATION INSTALLATION INSTRUCTIONSPART ONLY QUALIFIED ELECTRICIANS OR CONTRACTORSNOTICE TO INSTALLER FIRE HAZARDS 1.1PURPOSE AND SCOPE OF THE MANUAL 1.2SAFETY1.3STANDARDS BOOKLETS 1.4EQUIPMENT DESCRIPTION2.1.1 GENERATOR LOCATION 2.1LOCATION AND SUPPORT2.1.2 GENERATOR SUPPORT 2.1.3 SUSPENDED MOUNTING2.1.4 GENERATOR RESTRAINT 2.2GENERATOR COMPARTMENTSFigure 2.3 - Typical Generator Restraint Figure 2.4 - Types of Lock Seams2.2.2 COMPARTMENT CONSTRUCTION 2.2.1 COMPARTMENT SIZEFigure 2.5 - Provide Clearance Around Generator Figure 2.6 - Typical Compartment ConstructionFigure 2.7 - Compartment Floor Cutout 0A6203-A 2.2.3 SOUND INSULATING MATERIALS2.2.4 COMPARTMENT FLOOR CUTOUTS 2.2.5 ACOUSTICS 2.3COOLING AND VENTILATING AIR2.3.1 GENERATOR AIR FLOW Figure 2.8 - Typical Noise Abatement CompartmentFigure 2.12 - Air Inlet Using Ductwork 2.3.2 COOLING AIR INLET OPENINGSFigure 2.11 - Suspended Mount Inlet Door Figure 2.10 - Air Inlet in Compartment Door2.4PROPANE GAS FUEL SYSTEM 2.3.5 TESTING THE INSTALLATION2.3.3 COMPENSATING FOR RESTRICTIONS 2.4.1 PARTS NOT INCLUDED IN FUEL SYSTEM2.4.3 VAPOR WITHDRAWAL 2.4.2 SOME IMPORTANT CONSIDERATIONS2.4.4 PRIMARY REGULATOR 2.4.5 GASEOUS CARBURETION2.4.6 FUEL SUPPLY LINES 2.5EXHAUST SYSTEM2.4.7 EXCESS FLOW VALVE 2.4.8 LEAKAGE TESTS2.6ELECTRICAL CONNECTIONS 2.5.3 EXHAUST SYSTEM SAFETY2.5.2 TYPE OF EXHAUST SYSTEM Figure 2.17 - Exhaust System2.6.3 ISOLATING DIFFERENT POWER SOURCES 2.6.1 WIRING2.6.4 POWER SUPPLY CORD 2.6.2 GENERATOR AC CONNECTION SYSTEMINVERTER POWER SUPPLY CORD POWER CORD FOR Figure 2.20 - Transfer Switch Isolation MethodDOCKSIDE POWER 30 Generac Power Systems, Inc2.7.1 RECOMMENDED BATTERY 2.7BATTERY INSTALLATION2.7.2 BATTERY CABLES 2.6.6 SENSING HARNESS2.7.3 BATTERY CABLE CONNECTIONS 2.8OPTIONAL ACCESSORIES2.7.4 BATTERY COMPARTMENT 2.8.1 REMOTE PLUG-INRECEPTACLE3.4TESTING UNDER LOAD 3.1POST INSTALLATION TESTS3.2BEFORE INITIAL START UP 3.3INITIAL STARTBATTERY INSTALLATION 3.5INSTALLATION CHECKLISTOPTIONAL ACCESSORIES POST INSTALLATION TESTSPROBLEM 4.1TROUBLESHOOTING GUIDECAUSE CORRECTION36 Generac Power Systems, Inc Section 6 - Electrical Data 38 Generac Power Systems, Inc Section 6 - Electrical Data 40 Generac Power Systems, Inc Section 7 - Exploded Views and Parts ListsControl Panel - Drawing No. 0E7560 DESCRIPTION42 Generac Power Systems, Inc DESCRIPTION GN 220 RV Long Block - Drawing No. 0A6202-G 44 Generac Power Systems, Inc078621 46 Generac Power Systems, Inc DESCRIPTION PURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIES YOUR WARRANTY RIGHTS AND OBLIGATIONSSection 8 - Warranty ATTENTION WARRANTY DEPARTMENTEMISSION RELATED PARTS INCLUDE THE FOLLOWING EMISSION CONTROL SYSTEM WARRANTYWARRANTY SCHEDULE - COMMERCIAL APPLICATIONS GENERAC POWER SYSTEMS’ THREE-YEARLIMITED WARRANTYGENERAC POWER SYSTEMS, INC FOR GUARDIAN RECREATIONAL VEHICLE GENERATORS