Generac 00941-3 owner manual Exploded Views and Parts Lists, Description

Page 49
Manual background

 

 

 

 

Section 7 — Exploded Views and Parts Lists

 

 

 

 

 

 

 

 

 

 

 

 

IMPACT-36 plus II Recreational Vehicle Generator

 

 

 

 

 

 

Generator – Drawing No. 0D4945-A

 

ITEM

PART NO.

QTY.

DESCRIPTION

 

ITEM

PART NO.

QTY.

DESCRIPTION

1

0A2467

1

ENGINE, LONG BLOCK

54

083512

1

TAPTITE M8-1.25 x 16MM

2

094583

1

FLYWHEEL, FAN

55

097962

4

SHCS, M6-1.0 x 25 LG

3

083312

2

WASHER, CONICAL

56

0912970005

1

OIL PRESSURE SWITCH WIRE

4

081810

2

HEX NUT, M16-1.5

57

042907

3

HEX HD. CAPSCR., M8-1.25 x 16MM

5

070185

1

FILTER, OIL

58

022129

10

LOCK WASHER-M8

6

086730

1

TUBE, EXHAUST OUTLET

59

074906

4

M6-1 x 20MM TAPTITE

7

089476

1

GASKET, EXHAUST

60

0D5259

1

A/C DECAL (940)

8

040976

4

SOCKET HD. CAPSCR., M8-1.25 x 20MM

 

 

0D5259A

1

A/C DECAL (941)

9

099948

1

STARTER MOTOR

61

039253

3

HEX HD. CAPSCR., M8-1.25 x 20MM

10

0912970071

1

GROUND WIRE (PRESSURE SWITCH)

62

022511

3

HEX HD. CAPSCR., 3/8"-16 x 1.25"

11

086705

1

PLATE, DIVIDER

63

022237

3

LOCKWASHER-3/8"

12

022097

8

LOCKWASHER, 1/4"-M6

64

055822

2

PHMS, M4-0.7 x 8MM

13

022145

2

WASHER

65

022264

2

LOCK WASHER-M4

14

092059

1

STEPPER MOTOR SPEED CONTROL

66

089050

2

PHILLIPS PAN HD. MACH. SCREW-

15

086706

1

ROD, THROTTLE CONTROL

 

 

 

 

M6-1 x 90MM

16

089477

1

CLIP, ADJUSTMENT

67

082774

1

WOODRUFF KEY-4 x 19MM

17

089478

1

SNAP, RETAINING

68

059637

4

TAPTITE 3/8"-16 x .75"

18

090192

1

WASHER, CARBURETOR

69

086697

1

ASSEMBLY IGNITION SENSOR

19

090881A

1

CARBURETOR ASSEMBLY (940)

70

086704

3

SPACER, ENGINE MOUNT

 

 

0A2774A

1

CARBURETOR ASSEMBLY (941)

71

086701

1

BRACKET, ENGINE MOUNT FRONT

20

090051

2

GASKET, CARB./SPACER/HEAD

72

086702

1

BRACKET, ENGINE MOUNT REAR

21

078631

1

GASKET, CARBURETOR/SKIRT

73

038353

3

RUBBER MOUNTS

22

096459

1

GASKET, CARB./INLET ADAPTOR

74

089263

1

ASSEMBLY, OIL FILL CAP & DIPSTICK

23

086709

1

ADAPTOR, CARBURETOR INLET

75

090071

1

O-RING, 1.062" I.D.

24

035586

2

HOSE CLAMP-BAND #20

76

094637

1

OIL FILL TUBE

25

086710

1

HOSE, CARBURETOR INLET

77

090072

1

O-RING .562" I.D.

26

087993

1

ELBOW, AIR CLEANER OUTLET

78

086708

1

CARBURETOR SPACER

27

049815

8

HEX HD. CAPSCR., M5-.8 x 16MM

79

087478

1

GASKET, OIL FILTER ADAPTOR

28

090536

1

GASKET, AIR CLEANER OUTLET

80

096627

1

BRACKET, STARTER SIDE ENGINE

29

090021

1

BRACKET, AIR CLEANER SUPPORT

 

 

 

 

MNT.

30

094665

1

HOUSING, FAN-UPPER

81

090613

1

COVER, BREATHER CANAL

31

093859

1

FAN, GENERATOR

82

059635

1

#8 x 3/8" PLASTITE SCREW

32

0A5892

1

ASSEMBLY, MAGNET HOUSING

83

0912970002

1

STARTER WIRE

33

0D4983

1

WASHER FLAT 10MM ID X 16MM OD

84

0912970004

1

TEMP SWITCH GROUND WIRE

34

0912970003

1

TEMP. SWITCH WIRE

85

059636

1

PLASTITE SCREW, #4 x .37"

35

086673

1

BASE, AIR BOX

86

088905

1

EXTENSION SPRING

36

078601

1

ELEMENT, AIR FILTER

87

092800

1

WRAPPER, ENGINE TOP

37

086674

1

COVER, AIR BOX

88

089062

1

HOSE, BREATHER

38

078609

2

BOLT, AIR CLEANER COVER

89

043182

2

LOCK WASHER-M3

39

066449C

4

HEX HD. CAPSCR., M6-1 x 80MM

90

023762

2

WASHER, EXTERNAL SHAKEPROOF

40

049226

4

LOCK WASHER, M5

 

 

 

 

#10 (940)

 

 

41

080934

1

RETAINING RING, STATOR

91

022447

3

WASHER, INTERNAL SHAKEPROOF,

42

0D4883

1

ASSEMBLY STATOR

 

 

 

 

.25"

 

 

 

43

086692

1

ADAPTOR. STATOR

92

0C1085

2

PPHMS, M3-0.5 x 8MM

44

074908

3

TAPTITE, M5-0.8 x 10MM

93

0C2908

1

GASKET, OIL DRAIN PLUG

45

086735

1

COVER CHOKE MOUNT (940)

94

023484P

1

SNAP BUSHING (940)

46

0A7094

4

SCREW, #4-40 x .188" (940)

95

052617

1

DRAIN PLUG, M12-1.75 x 20MM

47

056893

1

CRIMPTITE #10-24 x 1/2"

96

023897

6

#10-M5 FLAT WASHER

48

086726

1

SKIRT, BAFFLE

97

094090

1

SWITCH, THERMAL OIL TEMP.

49

091306

1

SOLENOID, CHOKE (940)

98

086714

1

SCREEN, OIL PICK-UP

50

036544

1

P/N, COTTER 3/32" x ½" (940)

99

0D2446

1

ADAPTOR, OIL FILTER

51

089473

1

ASSEMBLY, BI-METAL & HEATER (940)

100

0A8584

1

10 PSI OIL PRESSURE SWITCH

52

086736

1

LINKAGE, CHOKE CONTROL (940)

 

 

 

 

 

 

 

 

53

045756

3

M6-1 x 10MM TAPTITE

 

 

 

 

 

 

 

 

Generac® Power Systems, Inc. 47

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Page 48 Page 50
Contents Air-cooledRecreational Vehicle Generator This manual should remain with the unitModel No 00941-3 IMPACT-36plus II with Inverter CONTENTS AUTHORIZED SERVICE DEALER LOCATIONOPERATION AND MAINTENANCE HOW TO OBTAIN SERVICEPart II - Installation Instructions Table of ContentsIMPACT-36plus II Recreational Vehicle Generator GENERAL HAZARDS FIRE HAZARDS ELECTRICAL HAZARDSEXPLOSION HAZARDS 1.1GENERATOR IDENTIFICATION 1.1.1 IMPACT-36LPGPLUS II FEATURES2 11 3 12 4 16 REFERENCE NUMBER IDENTIFICATION1.1.2 INVERTER FEATURES PART NO. 0D4885 1.4.2 START/STOP SWITCH 1.3SAFETY1.2GENERATOR APPLICABILITY 1.4GENERATOR CONTROL PANEL2.1BEFORE STARTING THE ENGINE 1.5ENGINE PROTECTIVE DEVICES2.3STOPPING THE GENERATOR 2.2STARTING THE GENERATOR2.1.4 COOLING AND VENTILATING AIR 2.1.5 ENGINE EXHAUST GAS2.10 LP GENERATOR SPECIFICATIONS 2.7OPERATING PRECAUTIONS2.11 ENGINE SPECIFICATIONS 2.5ATTENTION REQUIRED AFTER SUBMERSION3.2CHECKING ENGINE OIL LEVEL 3.1MAINTENANCE3.3CHANGE ENGINE OIL 3.4CHANGE OIL FILTER3.6CLEAN AIR INTAKE SCREEN 3.5ENGINE AIR CLEANER3.9 CLEANING THE GENERATOR 3.7ENGINE SPARK PLUG3.10 BATTERY 3.11 SERVICE AND ADJUSTMENTS3.12 ADJUSTING THE CARBURETOR 3.13 ADJUSTING VALVE CLEARANCE3.17 RETURN UNIT TO SERVICE AFTER STORAGE 3.16 OUT OF SERVICE PROTECTION3.15 EXERCISING THE GENERATOR Figure 3.9 - Tightening Jam Nut14 Generac Power Systems, Inc SHOULD ATTEMPT INSTALLATION INSTALLATION INSTRUCTIONSPART ONLY QUALIFIED ELECTRICIANS OR CONTRACTORSNOTICE TO INSTALLER FIRE HAZARDS 1.1PURPOSE AND SCOPE OF THE MANUAL 1.2SAFETY1.3STANDARDS BOOKLETS 1.4EQUIPMENT DESCRIPTION2.1.1 GENERATOR LOCATION 2.1LOCATION AND SUPPORT2.1.2 GENERATOR SUPPORT 2.1.3 SUSPENDED MOUNTING2.1.4 GENERATOR RESTRAINT 2.2GENERATOR COMPARTMENTSFigure 2.3 - Typical Generator Restraint Figure 2.4 - Types of Lock Seams2.2.2 COMPARTMENT CONSTRUCTION 2.2.1 COMPARTMENT SIZEFigure 2.5 - Provide Clearance Around Generator Figure 2.6 - Typical Compartment Construction2.2.4 COMPARTMENT FLOOR CUTOUTS 2.2.3 SOUND INSULATING MATERIALSFigure 2.7 - Compartment Floor Cutout 0A6203-A 2.2.5 ACOUSTICS 2.3COOLING AND VENTILATING AIR2.3.1 GENERATOR AIR FLOW Figure 2.8 - Typical Noise Abatement CompartmentFigure 2.12 - Air Inlet Using Ductwork 2.3.2 COOLING AIR INLET OPENINGSFigure 2.11 - Suspended Mount Inlet Door Figure 2.10 - Air Inlet in Compartment Door2.4PROPANE GAS FUEL SYSTEM 2.3.5 TESTING THE INSTALLATION2.3.3 COMPENSATING FOR RESTRICTIONS 2.4.1 PARTS NOT INCLUDED IN FUEL SYSTEM2.4.3 VAPOR WITHDRAWAL 2.4.2 SOME IMPORTANT CONSIDERATIONS2.4.4 PRIMARY REGULATOR 2.4.5 GASEOUS CARBURETION2.4.6 FUEL SUPPLY LINES 2.5EXHAUST SYSTEM2.4.7 EXCESS FLOW VALVE 2.4.8 LEAKAGE TESTS2.6ELECTRICAL CONNECTIONS 2.5.3 EXHAUST SYSTEM SAFETY2.5.2 TYPE OF EXHAUST SYSTEM Figure 2.17 - Exhaust System2.6.3 ISOLATING DIFFERENT POWER SOURCES 2.6.1 WIRING2.6.4 POWER SUPPLY CORD 2.6.2 GENERATOR AC CONNECTION SYSTEMINVERTER POWER SUPPLY CORD POWER CORD FOR Figure 2.20 - Transfer Switch Isolation MethodDOCKSIDE POWER 30 Generac Power Systems, Inc2.7.1 RECOMMENDED BATTERY 2.7BATTERY INSTALLATION2.7.2 BATTERY CABLES 2.6.6 SENSING HARNESS2.7.3 BATTERY CABLE CONNECTIONS 2.8OPTIONAL ACCESSORIES2.7.4 BATTERY COMPARTMENT 2.8.1 REMOTE PLUG-INRECEPTACLE3.4TESTING UNDER LOAD 3.1POST INSTALLATION TESTS3.2BEFORE INITIAL START UP 3.3INITIAL STARTBATTERY INSTALLATION 3.5INSTALLATION CHECKLISTOPTIONAL ACCESSORIES POST INSTALLATION TESTSPROBLEM 4.1TROUBLESHOOTING GUIDECAUSE CORRECTION36 Generac Power Systems, Inc Section 6 - Electrical Data 38 Generac Power Systems, Inc Section 6 - Electrical Data 40 Generac Power Systems, Inc Section 7 - Exploded Views and Parts ListsControl Panel - Drawing No. 0E7560 DESCRIPTION42 Generac Power Systems, Inc DESCRIPTION GN 220 RV Long Block - Drawing No. 0A6202-G 44 Generac Power Systems, Inc078621 46 Generac Power Systems, Inc DESCRIPTION PURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIES YOUR WARRANTY RIGHTS AND OBLIGATIONSSection 8 - Warranty ATTENTION WARRANTY DEPARTMENTEMISSION RELATED PARTS INCLUDE THE FOLLOWING EMISSION CONTROL SYSTEM WARRANTYWARRANTY SCHEDULE - COMMERCIAL APPLICATIONS GENERAC POWER SYSTEMS’ THREE-YEARLIMITED WARRANTYGENERAC POWER SYSTEMS, INC FOR GUARDIAN RECREATIONAL VEHICLE GENERATORS
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