Generac 00941-3 2.8OPTIONAL ACCESSORIES, Battery Cable Connections, Battery Compartment

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CABLE LENGTH

Section 2 – Installation

IMPACT-36 plus II Recreational Vehicle Generator

 

CABLE LENGTH

 

 

 

in Feet (Meters)

CABLE SIZE

 

 

0 to 10 (0 to 3)

2*

 

 

11 to 15 (3.4 to 4.5)

0

 

 

16 to 20 (4.9 to 6)

000

 

 

 

 

 

*For warm weather, use No. 2 cable up to 20 feet.

2.7.3 BATTERY CABLE CONNECTIONS

1.Connect the battery cable from the battery post or terminal indicated by a POSITIVE, POS or (+) to the large lug on the starter contactor as indicated in Figure 2.23.

2.Connect the battery cable from the battery post indicated by a NEGATIVE, NEG or (—) to the frame ground connection.

Figure 2.23 — Connecting Battery Cables

(13) To Panel

 

(16) To Starter

 

Starter

Positive Customer

Connection

Contacter

 

ControlledDC

 

(56)

 

Volts

 

 

 

12

Frame Ground

in Feet (Meters) Ground Wire

NOTE:

If the generator compartment is grounded to the vehicle chassis, it’s not necessary to connect a NEGATIVE battery cable to the frame ground on the generator base. Connect the negative cable to the frame ground of the chassis.

3.Connect cables so the connections are clean and tight.

2.7.4 BATTERY COMPARTMENT

Install the generator battery in its own, vented com- partment. Place the battery compartment away from any source of heat, sparks or flame.

Provide ventilation openings in the battery compart- ment. The minimum size of openings should be 2 square inches at the top of the compartment. Mount the battery on a strong, rigid supporting structure, where leaks and spills of battery fluid will not cause damage.

2.8OPTIONAL ACCESSORIES

2.8.1 REMOTE PLUG-IN RECEPTACLE

A plug-in receptacle (Figure 2.24) is provided on the generator set, near the DC power wires. Use this receptacle to connect an optional remote-mounted start/stop panel to the generator. Installation of such a panel permits starting and stopping the generator engine from any convenient location inside the vehi- cle.

Figure 2.24 — Remote Panel Plug-In Receptacle

2.8.2 REMOTE START/STOP PANEL

A remote mounted Start/Stop panel (Figure 2.25) is available that allows the user to start and stop the generator engine conveniently from inside the vehicle. The remote panel includes a Start/Stop switch, hourmeter, generator run lamp and a wire harness.

Figure 2.25 — Optional Remote Panel

(Models 004057 and 004184)

The remote panels mount a rocker type start/stop switch, a “Generator Run” advisory lamp and an hourmeter. The hourmeter should be used in con- junction with the maintenance operations found in Part I of this manual.

Model 004057 includes the remote panel and a 10 foot long, 4 wire harness.

Model 004184 includes the remote panel and a 30 foot long, 4 wire harness.

32 Generac® Power Systems, Inc.

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Contents Air-cooledRecreational Vehicle Generator This manual should remain with the unitModel No 00941-3 IMPACT-36plus II with Inverter OPERATION AND MAINTENANCE AUTHORIZED SERVICE DEALER LOCATIONCONTENTS HOW TO OBTAIN SERVICEPart II - Installation Instructions Table of ContentsIMPACT-36plus II Recreational Vehicle Generator GENERAL HAZARDS FIRE HAZARDS ELECTRICAL HAZARDSEXPLOSION HAZARDS 2 11 3 12 4 16 1.1.1 IMPACT-36LPGPLUS II FEATURES1.1GENERATOR IDENTIFICATION REFERENCE NUMBER IDENTIFICATION1.1.2 INVERTER FEATURES PART NO. 0D4885 1.2GENERATOR APPLICABILITY 1.3SAFETY1.4.2 START/STOP SWITCH 1.4GENERATOR CONTROL PANEL1.5ENGINE PROTECTIVE DEVICES 2.1BEFORE STARTING THE ENGINE2.1.4 COOLING AND VENTILATING AIR 2.2STARTING THE GENERATOR2.3STOPPING THE GENERATOR 2.1.5 ENGINE EXHAUST GAS2.11 ENGINE SPECIFICATIONS 2.7OPERATING PRECAUTIONS2.10 LP GENERATOR SPECIFICATIONS 2.5ATTENTION REQUIRED AFTER SUBMERSION3.3CHANGE ENGINE OIL 3.1MAINTENANCE3.2CHECKING ENGINE OIL LEVEL 3.4CHANGE OIL FILTER3.9 CLEANING THE GENERATOR 3.5ENGINE AIR CLEANER3.6CLEAN AIR INTAKE SCREEN 3.7ENGINE SPARK PLUG3.12 ADJUSTING THE CARBURETOR 3.11 SERVICE AND ADJUSTMENTS3.10 BATTERY 3.13 ADJUSTING VALVE CLEARANCE3.15 EXERCISING THE GENERATOR 3.16 OUT OF SERVICE PROTECTION3.17 RETURN UNIT TO SERVICE AFTER STORAGE Figure 3.9 - Tightening Jam Nut14 Generac Power Systems, Inc PART INSTALLATION INSTRUCTIONSSHOULD ATTEMPT INSTALLATION ONLY QUALIFIED ELECTRICIANS OR CONTRACTORSNOTICE TO INSTALLER FIRE HAZARDS 1.3STANDARDS BOOKLETS 1.2SAFETY1.1PURPOSE AND SCOPE OF THE MANUAL 1.4EQUIPMENT DESCRIPTION2.1.2 GENERATOR SUPPORT 2.1LOCATION AND SUPPORT2.1.1 GENERATOR LOCATION 2.1.3 SUSPENDED MOUNTINGFigure 2.3 - Typical Generator Restraint 2.2GENERATOR COMPARTMENTS2.1.4 GENERATOR RESTRAINT Figure 2.4 - Types of Lock SeamsFigure 2.5 - Provide Clearance Around Generator 2.2.1 COMPARTMENT SIZE2.2.2 COMPARTMENT CONSTRUCTION Figure 2.6 - Typical Compartment Construction2.2.4 COMPARTMENT FLOOR CUTOUTS 2.2.3 SOUND INSULATING MATERIALSFigure 2.7 - Compartment Floor Cutout 0A6203-A 2.3.1 GENERATOR AIR FLOW 2.3COOLING AND VENTILATING AIR2.2.5 ACOUSTICS Figure 2.8 - Typical Noise Abatement CompartmentFigure 2.11 - Suspended Mount Inlet Door 2.3.2 COOLING AIR INLET OPENINGSFigure 2.12 - Air Inlet Using Ductwork Figure 2.10 - Air Inlet in Compartment Door2.3.3 COMPENSATING FOR RESTRICTIONS 2.3.5 TESTING THE INSTALLATION2.4PROPANE GAS FUEL SYSTEM 2.4.1 PARTS NOT INCLUDED IN FUEL SYSTEM2.4.4 PRIMARY REGULATOR 2.4.2 SOME IMPORTANT CONSIDERATIONS2.4.3 VAPOR WITHDRAWAL 2.4.5 GASEOUS CARBURETION2.4.7 EXCESS FLOW VALVE 2.5EXHAUST SYSTEM2.4.6 FUEL SUPPLY LINES 2.4.8 LEAKAGE TESTS2.5.2 TYPE OF EXHAUST SYSTEM 2.5.3 EXHAUST SYSTEM SAFETY2.6ELECTRICAL CONNECTIONS Figure 2.17 - Exhaust System2.6.4 POWER SUPPLY CORD 2.6.1 WIRING2.6.3 ISOLATING DIFFERENT POWER SOURCES 2.6.2 GENERATOR AC CONNECTION SYSTEMDOCKSIDE POWER Figure 2.20 - Transfer Switch Isolation MethodINVERTER POWER SUPPLY CORD POWER CORD FOR 30 Generac Power Systems, Inc2.7.2 BATTERY CABLES 2.7BATTERY INSTALLATION2.7.1 RECOMMENDED BATTERY 2.6.6 SENSING HARNESS2.7.4 BATTERY COMPARTMENT 2.8OPTIONAL ACCESSORIES2.7.3 BATTERY CABLE CONNECTIONS 2.8.1 REMOTE PLUG-INRECEPTACLE3.2BEFORE INITIAL START UP 3.1POST INSTALLATION TESTS3.4TESTING UNDER LOAD 3.3INITIAL STARTOPTIONAL ACCESSORIES 3.5INSTALLATION CHECKLISTBATTERY INSTALLATION POST INSTALLATION TESTSCAUSE 4.1TROUBLESHOOTING GUIDEPROBLEM CORRECTION36 Generac Power Systems, Inc Section 6 - Electrical Data 38 Generac Power Systems, Inc Generac Power Systems, Inc Section 7 - Exploded Views and Parts Lists 40 Generac Power Systems, IncDESCRIPTION Control Panel - Drawing No. 0E756042 Generac Power Systems, Inc DESCRIPTION 44 Generac Power Systems, Inc GN 220 RV Long Block - Drawing No. 0A6202-G078621 46 Generac Power Systems, Inc DESCRIPTION Section 8 - Warranty YOUR WARRANTY RIGHTS AND OBLIGATIONSPURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIES ATTENTION WARRANTY DEPARTMENTEMISSION CONTROL SYSTEM WARRANTY EMISSION RELATED PARTS INCLUDE THE FOLLOWINGGENERAC POWER SYSTEMS, INC GENERAC POWER SYSTEMS’ THREE-YEARLIMITED WARRANTYWARRANTY SCHEDULE - COMMERCIAL APPLICATIONS FOR GUARDIAN RECREATIONAL VEHICLE GENERATORS