Generac 00941-3 Generac Power Systems’ Three-Yearlimited Warranty, Generac Power Systems, Inc

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GENERAC POWER SYSTEMS’ THREE-YEAR LIMITED WARRANTY

Section 8 – Warranty

IMPACT-36 plus II Recreational Vehicle Generator

GENERAC POWER SYSTEMS’ THREE-YEAR LIMITED WARRANTY

FOR GUARDIAN RECREATIONAL VEHICLE GENERATORS

NOTE: ALL UNITS MUST BE INSTALLED BY GENERAC POWER SYSTEMS AUTHORIZED SERVICE FACILITIES. For a period of 3 (three) years of operation from the date of original sale, Generac Power Systems, Inc. (Generac) will, at its option, repair or replace any part which, upon examination, inspection and testing by Generac or a Generac Authorized Warranty Service Facility, is found to be defective under normal use and service, in accordance with the warranty schedule set forth below. Any equipment that the purchaser/owner claims to be defective must be returned to and examined by the nearest Generac Authorized Warranty Service Facility. All transportation costs under the warranty, including return to the factory, are to be borne and prepaid by the purchaser/owner. This warranty applies only to Generac generators sold and rated for “Recreational Vehicle” (RV) applications, as Generac has defined Recreational Vehicle generator applications. The factory recommends exercising the unit one half-hour every season.

WARRANTY SCHEDULE – COMMERCIAL APPLICATIONS

YEAR ONE – 100% (one hundred percent) coverage on part(s), labor, removal and reinstallation listed:

Engine – All components

Alternator – All components

WARRANTY SCHEDULE – CONSUMER/PERSONAL APPLICATIONS

YEARS ONE AND TWO – 100% (one hundred percent) coverage on part(s), labor, removal and reinstallation listed:

Engine – All components

Alternator – All components

YEAR THREE – 100% (one hundred percent) only on selected part(s) and labor listed (Any labor and part(s) not listed, and removal and reinstallation are the owner’s responsibility):

Rotor, Stator, Computer Control Board (part numbers 0A6060 and 0A3369) and inverter, (if applicable with regard to the gen- erator) Cylinder Block, Cylinder Head, Crankshaft, Piston(s), Valve, Valve Lifter(s), Intake and Exhaust Manifolds

Generac RV generators manufactured prior to December 31, 1997, DO NOT have a transferable warranty. Generac RV gen- erators manufactured after January 1, 1998, have a transferable warranty to the second owner ONLY for the remainder of the three-year limited warranty. Proof-of-purchase is required and must be presented to a Generac Authorized Warranty Service Facility prior to the performance of any warranty service.

All warranty expense allowances are subject to the conditions defined in Generac’s SUPER SERVICE INFORMATION MANUAL.

THIS WARRANTY SHALL NOT APPLY TO THE FOLLOWING:

Generac Guardian generators that utilize non-Generac replacement parts.

Costs of normal maintenance, adjustments, installation and start-up.

Failures caused by any contaminated fuels, oils, coolants or lack of proper fluid amounts.

Failures due, but not limited, to normal wear and tear, accident, misuse, abuse, negligence or improper installation. As with all mechanical devices, the Generac engines need periodic part(s) service and replacement to perform well. This warranty will not cover repair when normal use has exhausted the life of a part(s) or engine.

Failures caused by any external cause or act of God, such as collision, theft, vandalism, riot or wars, nuclear holocaust, fire, freezing, lightning, earthquake, windstorm, hail, volcanic eruption, water or flood, tornado or hurricane.

Damage related to rodent and/or insect infestation.

Products that are modified or altered in a manner not authorized by Generac in writing.

Any incidental, consequential or indirect damages caused by defects in materials or workmanship, or any delay in repair or replacement of the defective part(s).

Failure due to misapplication.

Telephone, cellular phone, facsimile, internet access or other communication expenses.

Living or travel expenses of person(s) performing service, except as specifically included within the terms of a specific unit warranty period.

Expenses related to "customer instruction" or troubleshooting where no manufacturing defect is found.

Rental equipment used while warranty repairs are being performed.

Overnight freight costs for replacement part(s).

Overtime labor.

Starting batteries, fuses, light bulbs and engine fluids.

THIS WARRANTY IS IN PLACE OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED. SPECIFICALLY, GENERAC MAKES NO OTHER WARRANTIES AS TO THE MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you.

GENERAC'S ONLY LIABILITY SHALL BE THE REPAIR OR REPLACEMENT OF PART(S) AS STATED ABOVE. IN NO EVENT SHALL GENERAC BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES, EVEN IF SUCH DAMAGES ARE A DIRECT RESULT OF GENERAC'S NEGLIGENCE. Some states do not allow the exclusion or limitation of incidental or conse- quential damages, so the above limitation may not apply to you.

This warranty gives you specific legal rights. You also have other rights from state to state.

GENERAC® POWER SYSTEMS, INC.

P.O. BOX 297 • WHITEWATER, WI 53190

PHONE: 262-473-5514

Part No. 0E7558

Revision 0 (08/21/03)

Printed in U.S.A.

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Contents Air-cooledRecreational Vehicle Generator This manual should remain with the unitModel No 00941-3 IMPACT-36plus II with Inverter AUTHORIZED SERVICE DEALER LOCATION CONTENTSOPERATION AND MAINTENANCE HOW TO OBTAIN SERVICEPart II - Installation Instructions Table of ContentsIMPACT-36plus II Recreational Vehicle Generator GENERAL HAZARDS FIRE HAZARDS ELECTRICAL HAZARDSEXPLOSION HAZARDS 1.1.1 IMPACT-36LPGPLUS II FEATURES 1.1GENERATOR IDENTIFICATION2 11 3 12 4 16 REFERENCE NUMBER IDENTIFICATION1.1.2 INVERTER FEATURES PART NO. 0D4885 1.3SAFETY 1.4.2 START/STOP SWITCH1.2GENERATOR APPLICABILITY 1.4GENERATOR CONTROL PANEL1.5ENGINE PROTECTIVE DEVICES 2.1BEFORE STARTING THE ENGINE2.2STARTING THE GENERATOR 2.3STOPPING THE GENERATOR2.1.4 COOLING AND VENTILATING AIR 2.1.5 ENGINE EXHAUST GAS2.7OPERATING PRECAUTIONS 2.10 LP GENERATOR SPECIFICATIONS2.11 ENGINE SPECIFICATIONS 2.5ATTENTION REQUIRED AFTER SUBMERSION3.1MAINTENANCE 3.2CHECKING ENGINE OIL LEVEL3.3CHANGE ENGINE OIL 3.4CHANGE OIL FILTER3.5ENGINE AIR CLEANER 3.6CLEAN AIR INTAKE SCREEN3.9 CLEANING THE GENERATOR 3.7ENGINE SPARK PLUG3.11 SERVICE AND ADJUSTMENTS 3.10 BATTERY3.12 ADJUSTING THE CARBURETOR 3.13 ADJUSTING VALVE CLEARANCE3.16 OUT OF SERVICE PROTECTION 3.17 RETURN UNIT TO SERVICE AFTER STORAGE3.15 EXERCISING THE GENERATOR Figure 3.9 - Tightening Jam Nut14 Generac Power Systems, Inc INSTALLATION INSTRUCTIONS SHOULD ATTEMPT INSTALLATIONPART ONLY QUALIFIED ELECTRICIANS OR CONTRACTORSNOTICE TO INSTALLER FIRE HAZARDS 1.2SAFETY 1.1PURPOSE AND SCOPE OF THE MANUAL1.3STANDARDS BOOKLETS 1.4EQUIPMENT DESCRIPTION2.1LOCATION AND SUPPORT 2.1.1 GENERATOR LOCATION2.1.2 GENERATOR SUPPORT 2.1.3 SUSPENDED MOUNTING2.2GENERATOR COMPARTMENTS 2.1.4 GENERATOR RESTRAINTFigure 2.3 - Typical Generator Restraint Figure 2.4 - Types of Lock Seams2.2.1 COMPARTMENT SIZE 2.2.2 COMPARTMENT CONSTRUCTIONFigure 2.5 - Provide Clearance Around Generator Figure 2.6 - Typical Compartment Construction2.2.4 COMPARTMENT FLOOR CUTOUTS 2.2.3 SOUND INSULATING MATERIALSFigure 2.7 - Compartment Floor Cutout 0A6203-A 2.3COOLING AND VENTILATING AIR 2.2.5 ACOUSTICS2.3.1 GENERATOR AIR FLOW Figure 2.8 - Typical Noise Abatement Compartment2.3.2 COOLING AIR INLET OPENINGS Figure 2.12 - Air Inlet Using DuctworkFigure 2.11 - Suspended Mount Inlet Door Figure 2.10 - Air Inlet in Compartment Door2.3.5 TESTING THE INSTALLATION 2.4PROPANE GAS FUEL SYSTEM2.3.3 COMPENSATING FOR RESTRICTIONS 2.4.1 PARTS NOT INCLUDED IN FUEL SYSTEM2.4.2 SOME IMPORTANT CONSIDERATIONS 2.4.3 VAPOR WITHDRAWAL2.4.4 PRIMARY REGULATOR 2.4.5 GASEOUS CARBURETION2.5EXHAUST SYSTEM 2.4.6 FUEL SUPPLY LINES2.4.7 EXCESS FLOW VALVE 2.4.8 LEAKAGE TESTS2.5.3 EXHAUST SYSTEM SAFETY 2.6ELECTRICAL CONNECTIONS2.5.2 TYPE OF EXHAUST SYSTEM Figure 2.17 - Exhaust System2.6.1 WIRING 2.6.3 ISOLATING DIFFERENT POWER SOURCES2.6.4 POWER SUPPLY CORD 2.6.2 GENERATOR AC CONNECTION SYSTEMFigure 2.20 - Transfer Switch Isolation Method INVERTER POWER SUPPLY CORD POWER CORD FORDOCKSIDE POWER 30 Generac Power Systems, Inc2.7BATTERY INSTALLATION 2.7.1 RECOMMENDED BATTERY2.7.2 BATTERY CABLES 2.6.6 SENSING HARNESS2.8OPTIONAL ACCESSORIES 2.7.3 BATTERY CABLE CONNECTIONS2.7.4 BATTERY COMPARTMENT 2.8.1 REMOTE PLUG-INRECEPTACLE3.1POST INSTALLATION TESTS 3.4TESTING UNDER LOAD3.2BEFORE INITIAL START UP 3.3INITIAL START3.5INSTALLATION CHECKLIST BATTERY INSTALLATIONOPTIONAL ACCESSORIES POST INSTALLATION TESTS4.1TROUBLESHOOTING GUIDE PROBLEMCAUSE CORRECTION36 Generac Power Systems, Inc Section 6 - Electrical Data 38 Generac Power Systems, Inc Generac Power Systems, Inc Section 7 - Exploded Views and Parts Lists 40 Generac Power Systems, IncDESCRIPTION Control Panel - Drawing No. 0E756042 Generac Power Systems, Inc DESCRIPTION 44 Generac Power Systems, Inc GN 220 RV Long Block - Drawing No. 0A6202-G078621 46 Generac Power Systems, Inc DESCRIPTION YOUR WARRANTY RIGHTS AND OBLIGATIONS PURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIESSection 8 - Warranty ATTENTION WARRANTY DEPARTMENTEMISSION CONTROL SYSTEM WARRANTY EMISSION RELATED PARTS INCLUDE THE FOLLOWINGGENERAC POWER SYSTEMS’ THREE-YEARLIMITED WARRANTY WARRANTY SCHEDULE - COMMERCIAL APPLICATIONSGENERAC POWER SYSTEMS, INC FOR GUARDIAN RECREATIONAL VEHICLE GENERATORS