Generac 00941-3 Exploded Views and Parts Lists, Description, Control Panel - Drawing No. 0E7560

Page 43
Control Panel – Drawing No. 0E7560

 

 

 

 

Section 7 — Exploded Views and Parts Lists

 

 

 

 

 

 

 

 

 

 

 

 

IMPACT-36 plus II Recreational Vehicle Generator

 

 

 

 

Control Panel – Drawing No. 0E7560

 

ITEM

PART NO.

QTY.

DESCRIPTION

1

091526

7

M5-0.8 X 12MM PHILLIPS PAN HD. MACH. SCR.

2

020093

1

BOX, CONTROL TOP

3

0E7556

1

BOX, CONTROL PANEL

4

075477

1

SCREW PPHM M5-0.8 X 20

5

051716

1

M5-0.8 HEX NUT

6

074908

8

TAPTITE M5- .8 X 10MM

7

023484M

1

SNAP BUSHING

8

0A8592

1

CIRCUIT BREAKER,15A.

9

049226

6

LOCK WASHER-M5

10

075476

10

M4-0.7 X 16MM

11

051715

2

M4-0.7 HEX NUT

12

022985

4

M4 FLAT WASHER

13

023897

7

M5 FLAT WASHER

14

0E7557

1

CONTROL PANEL, FRONT

15

030809

1

RUBBER GROMMET

16

087798

1

SWITCH, SPDT ROCKER

17

092113

1

SWITCH, SPSTMOM ROCKER

18

0A9611

1

FUSE, 7.5A. AGC

19

032300

1

FUSE HOLDER

20

0A6422

1

EXTRUSION, CONTROLLER

21

065795

1

RECTIFIER, BATTERY CHARGE

22

022264

14

LOCK WASHER-M4

23

0E7555

1

PANEL DECAL

24

096874

4

DIODE, DUAL 30A

25

0A6060

1

ASSEMBLY, PCB CCG

26

043181

4

PHMS M3-.05 X 10MM

27

043182

4

LOCK WASHER-M3

28

089744

1

RESISTOR, POWER 1 OHM

29

0A6423A

2

BUS BAR, OUTER

30

045756

4

TAPTITE M6- 1.0 X 10MM

31

086722

1

BRACKET, HEAT SINK-PCB

32

075210A

1

TERMINAL BLOCK

33

0A6423B

4

BUS BAR, INNER

34

0912970025

1

GROUND WIRE

35

0A6470

1

DC POWER HARNESS

36

091269A

1

REMOTE PANEL HARNESS

37

023484D

1

SNAP BUSHING

38

082121A

1

CLAMP, CONTROL PANEL HARNESS

39

051713

2

WASHER FLAT M5

40

025105

4

#6-32 X 1/4" PHILLIPS ROUND HD. MACH. SCREW

41

084867

3.5

RUBBER U-CHANNEL

42

051718

4

M4-0.7 X 10MM HEX HEAD CAPSCREW

43

0C1457

1

HOUR METER

44

036933

4

PPHMS 10-32 X 3/8" LG

45

0A6423C

1

BUS BAR, CENTER

46

029333A

1

BLACK TIE WRAP, 7" LG

47

023762

4

SHAKEPROOF EXT. #10

48

0D4885

1

INVERTER ASSEMBLY

49

051714

2

M3-0.5 NUT

50

0A6464

1

WIRE HARNESS-HEATSINK TO PCBI

51

0D4884

1

WIRE HARNESS

52

0D4882

1

HARNESS-PCBI TO PANEL (NOT SHOWN FOR CLARITY)

53

0A6700

1

HARNESS-HEATSINK TO TERM. BLOCK (NOT SHOWN FOR CLARITY)

54

0A9183

1

HARNESS, CONTROL PANEL (NOT SHOWN FOR CLARITY)

Generac® Power Systems, Inc. 41

Image 43
Contents Air-cooledRecreational Vehicle Generator This manual should remain with the unitModel No 00941-3 IMPACT-36plus II with Inverter HOW TO OBTAIN SERVICE AUTHORIZED SERVICE DEALER LOCATIONCONTENTS OPERATION AND MAINTENANCEPart II - Installation Instructions Table of ContentsIMPACT-36plus II Recreational Vehicle Generator GENERAL HAZARDS FIRE HAZARDS ELECTRICAL HAZARDSEXPLOSION HAZARDS REFERENCE NUMBER IDENTIFICATION 1.1.1 IMPACT-36LPGPLUS II FEATURES1.1GENERATOR IDENTIFICATION 2 11 3 12 4 161.1.2 INVERTER FEATURES PART NO. 0D4885 1.4GENERATOR CONTROL PANEL 1.3SAFETY1.4.2 START/STOP SWITCH 1.2GENERATOR APPLICABILITY2.1BEFORE STARTING THE ENGINE 1.5ENGINE PROTECTIVE DEVICES2.1.5 ENGINE EXHAUST GAS 2.2STARTING THE GENERATOR2.3STOPPING THE GENERATOR 2.1.4 COOLING AND VENTILATING AIR2.5ATTENTION REQUIRED AFTER SUBMERSION 2.7OPERATING PRECAUTIONS2.10 LP GENERATOR SPECIFICATIONS 2.11 ENGINE SPECIFICATIONS3.4CHANGE OIL FILTER 3.1MAINTENANCE3.2CHECKING ENGINE OIL LEVEL 3.3CHANGE ENGINE OIL3.7ENGINE SPARK PLUG 3.5ENGINE AIR CLEANER3.6CLEAN AIR INTAKE SCREEN 3.9 CLEANING THE GENERATOR3.13 ADJUSTING VALVE CLEARANCE 3.11 SERVICE AND ADJUSTMENTS3.10 BATTERY 3.12 ADJUSTING THE CARBURETORFigure 3.9 - Tightening Jam Nut 3.16 OUT OF SERVICE PROTECTION3.17 RETURN UNIT TO SERVICE AFTER STORAGE 3.15 EXERCISING THE GENERATOR14 Generac Power Systems, Inc ONLY QUALIFIED ELECTRICIANS OR CONTRACTORS INSTALLATION INSTRUCTIONSSHOULD ATTEMPT INSTALLATION PARTNOTICE TO INSTALLER FIRE HAZARDS 1.4EQUIPMENT DESCRIPTION 1.2SAFETY1.1PURPOSE AND SCOPE OF THE MANUAL 1.3STANDARDS BOOKLETS2.1.3 SUSPENDED MOUNTING 2.1LOCATION AND SUPPORT2.1.1 GENERATOR LOCATION 2.1.2 GENERATOR SUPPORTFigure 2.4 - Types of Lock Seams 2.2GENERATOR COMPARTMENTS2.1.4 GENERATOR RESTRAINT Figure 2.3 - Typical Generator RestraintFigure 2.6 - Typical Compartment Construction 2.2.1 COMPARTMENT SIZE2.2.2 COMPARTMENT CONSTRUCTION Figure 2.5 - Provide Clearance Around Generator2.2.4 COMPARTMENT FLOOR CUTOUTS 2.2.3 SOUND INSULATING MATERIALSFigure 2.7 - Compartment Floor Cutout 0A6203-A Figure 2.8 - Typical Noise Abatement Compartment 2.3COOLING AND VENTILATING AIR2.2.5 ACOUSTICS 2.3.1 GENERATOR AIR FLOWFigure 2.10 - Air Inlet in Compartment Door 2.3.2 COOLING AIR INLET OPENINGSFigure 2.12 - Air Inlet Using Ductwork Figure 2.11 - Suspended Mount Inlet Door2.4.1 PARTS NOT INCLUDED IN FUEL SYSTEM 2.3.5 TESTING THE INSTALLATION2.4PROPANE GAS FUEL SYSTEM 2.3.3 COMPENSATING FOR RESTRICTIONS2.4.5 GASEOUS CARBURETION 2.4.2 SOME IMPORTANT CONSIDERATIONS2.4.3 VAPOR WITHDRAWAL 2.4.4 PRIMARY REGULATOR2.4.8 LEAKAGE TESTS 2.5EXHAUST SYSTEM2.4.6 FUEL SUPPLY LINES 2.4.7 EXCESS FLOW VALVEFigure 2.17 - Exhaust System 2.5.3 EXHAUST SYSTEM SAFETY2.6ELECTRICAL CONNECTIONS 2.5.2 TYPE OF EXHAUST SYSTEM2.6.2 GENERATOR AC CONNECTION SYSTEM 2.6.1 WIRING2.6.3 ISOLATING DIFFERENT POWER SOURCES 2.6.4 POWER SUPPLY CORD30 Generac Power Systems, Inc Figure 2.20 - Transfer Switch Isolation MethodINVERTER POWER SUPPLY CORD POWER CORD FOR DOCKSIDE POWER2.6.6 SENSING HARNESS 2.7BATTERY INSTALLATION2.7.1 RECOMMENDED BATTERY 2.7.2 BATTERY CABLES2.8.1 REMOTE PLUG-INRECEPTACLE 2.8OPTIONAL ACCESSORIES2.7.3 BATTERY CABLE CONNECTIONS 2.7.4 BATTERY COMPARTMENT3.3INITIAL START 3.1POST INSTALLATION TESTS3.4TESTING UNDER LOAD 3.2BEFORE INITIAL START UPPOST INSTALLATION TESTS 3.5INSTALLATION CHECKLISTBATTERY INSTALLATION OPTIONAL ACCESSORIESCORRECTION 4.1TROUBLESHOOTING GUIDEPROBLEM CAUSE36 Generac Power Systems, Inc Section 6 - Electrical Data 38 Generac Power Systems, Inc Section 6 - Electrical Data 40 Generac Power Systems, Inc Section 7 - Exploded Views and Parts ListsControl Panel - Drawing No. 0E7560 DESCRIPTION42 Generac Power Systems, Inc DESCRIPTION GN 220 RV Long Block - Drawing No. 0A6202-G 44 Generac Power Systems, Inc078621 46 Generac Power Systems, Inc DESCRIPTION ATTENTION WARRANTY DEPARTMENT YOUR WARRANTY RIGHTS AND OBLIGATIONSPURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIES Section 8 - WarrantyEMISSION RELATED PARTS INCLUDE THE FOLLOWING EMISSION CONTROL SYSTEM WARRANTYFOR GUARDIAN RECREATIONAL VEHICLE GENERATORS GENERAC POWER SYSTEMS’ THREE-YEARLIMITED WARRANTYWARRANTY SCHEDULE - COMMERCIAL APPLICATIONS GENERAC POWER SYSTEMS, INC