Generac 00941-3 2.4PROPANE GAS FUEL SYSTEM, Compensating For Restrictions, Inverter Location

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◆2.3.3 COMPENSATING FOR RESTRICTIONS

Section 2 – Installation

IMPACT-36 plus II Recreational Vehicle Generator

2.3.3 COMPENSATING FOR RESTRICTIONS

Such materials as screening, louvers, or expanded metal can restrict the free flow of air. Compensate for this restriction by making the actual air opening pro- portionately larger.

Some materials may offer only a 60 percent “free air inlet area.” Other more efficient materials may pro- vide up to a 90 percent free air inlet area. The per- centage of free air inlet opening is usually available from the material supplier or manufacturer.

2.4PROPANE GAS FUEL SYSTEM

2.4.1 PARTS NOT INCLUDED IN FUEL SYSTEM

The propane fuel system does NOT include such items as (a) gas tank, (b) gas piping, (c) fittings, (d) valves, and (e) primary regulator, used to store the gaseous fuel and deliver it to the gaseous fuel sole- noid (Figure 2.15).

TO DETERMINE THE ACTUAL AIR INLET OPEN-

Figure 2.15 — Diagram of LP Gas System

 

 

 

ING SIZE REQUIRED, DIVIDE 40 SQUARE INCH-

 

 

 

ES BY THE PERCENTAGE OF FREE AIR INLET

 

 

 

AREA FOR THE MATERIAL USED.

 

 

 

For example: If planning to use screening with an 80% free air inlet area, divide 40 by 0.8, which results in 50 square inches. Minimum actual size of air inlet opening in this case is 50 square inches. An opening that measures 4 inches wide by 12-1/2 inch- es long provides the required air flow (4 x 12.5 = 50 square inches).

2.3.4 INVERTER LOCATION

The inverter should be located in a dry, well ventilat- ed area in order for the inverter to work effectively. Approximately eight inches of space should be allowed at each end of the inverter for adequate ven- tilation. IT SHOULD NOT BE LOCATED IN THE SAME COMPARTMENT AS THE GENERATOR.

The sensing harnesses supplied with the inverter have a maximum length of 12 feet. If the cables are longer than needed, coil the excess near the inverter unit. If a greater length is needed, contact Generac.

DO NOT ATTEMPT TO SHORTEN OR LENGTHEN THE SUPPLIED sensing harnesses. The DC power wires may be cut to the required length. Allow enough length to make connection. Coil excess inside J-Box.

2.3.5 TESTING THE INSTALLATION

Generac recommends testing the installation to be sure adequate cooling air flow is available to the unit before placing the unit into service. If the unit shows signs of overheating, enlarge the air openings. Never place a unit into service until absolutely certain that cooling and ventilation is adequate.

IMPORTANT: TEST THE INSTALLATION, ESPE- CIALLY IF BRINGING IN AIR FROM BELOW THE GENERATOR SET.

2.4PROPANE GAS FUEL SYSTEM◆2.4.1 PARTS NOT INCLUDED IN FUEL SYSTEM DANGER

Use only approved components in the gas supply system. All components must be prop- erly installed in accordance with applicable codes. Improper installation or use of unau- thorized components may result in fire or an explosion. Follow approved methods to test the system for leaks. No leakage is permitted. Do not allow fuel vapors to enter the vehicle interior.

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Contents This manual should remain with the unit Air-cooledRecreational Vehicle GeneratorModel No 00941-3 IMPACT-36plus II with Inverter HOW TO OBTAIN SERVICE AUTHORIZED SERVICE DEALER LOCATIONCONTENTS OPERATION AND MAINTENANCETable of Contents Part II - Installation InstructionsIMPACT-36plus II Recreational Vehicle Generator GENERAL HAZARDS ELECTRICAL HAZARDS FIRE HAZARDSEXPLOSION HAZARDS REFERENCE NUMBER IDENTIFICATION 1.1.1 IMPACT-36LPGPLUS II FEATURES1.1GENERATOR IDENTIFICATION 2 11 3 12 4 161.1.2 INVERTER FEATURES PART NO. 0D4885 1.4GENERATOR CONTROL PANEL 1.3SAFETY1.4.2 START/STOP SWITCH 1.2GENERATOR APPLICABILITY2.1BEFORE STARTING THE ENGINE 1.5ENGINE PROTECTIVE DEVICES2.1.5 ENGINE EXHAUST GAS 2.2STARTING THE GENERATOR2.3STOPPING THE GENERATOR 2.1.4 COOLING AND VENTILATING AIR2.5ATTENTION REQUIRED AFTER SUBMERSION 2.7OPERATING PRECAUTIONS2.10 LP GENERATOR SPECIFICATIONS 2.11 ENGINE SPECIFICATIONS3.4CHANGE OIL FILTER 3.1MAINTENANCE3.2CHECKING ENGINE OIL LEVEL 3.3CHANGE ENGINE OIL3.7ENGINE SPARK PLUG 3.5ENGINE AIR CLEANER3.6CLEAN AIR INTAKE SCREEN 3.9 CLEANING THE GENERATOR3.13 ADJUSTING VALVE CLEARANCE 3.11 SERVICE AND ADJUSTMENTS3.10 BATTERY 3.12 ADJUSTING THE CARBURETORFigure 3.9 - Tightening Jam Nut 3.16 OUT OF SERVICE PROTECTION3.17 RETURN UNIT TO SERVICE AFTER STORAGE 3.15 EXERCISING THE GENERATOR14 Generac Power Systems, Inc ONLY QUALIFIED ELECTRICIANS OR CONTRACTORS INSTALLATION INSTRUCTIONSSHOULD ATTEMPT INSTALLATION PARTNOTICE TO INSTALLER FIRE HAZARDS 1.4EQUIPMENT DESCRIPTION 1.2SAFETY1.1PURPOSE AND SCOPE OF THE MANUAL 1.3STANDARDS BOOKLETS2.1.3 SUSPENDED MOUNTING 2.1LOCATION AND SUPPORT2.1.1 GENERATOR LOCATION 2.1.2 GENERATOR SUPPORTFigure 2.4 - Types of Lock Seams 2.2GENERATOR COMPARTMENTS2.1.4 GENERATOR RESTRAINT Figure 2.3 - Typical Generator RestraintFigure 2.6 - Typical Compartment Construction 2.2.1 COMPARTMENT SIZE2.2.2 COMPARTMENT CONSTRUCTION Figure 2.5 - Provide Clearance Around Generator2.2.3 SOUND INSULATING MATERIALS 2.2.4 COMPARTMENT FLOOR CUTOUTSFigure 2.7 - Compartment Floor Cutout 0A6203-A Figure 2.8 - Typical Noise Abatement Compartment 2.3COOLING AND VENTILATING AIR2.2.5 ACOUSTICS 2.3.1 GENERATOR AIR FLOWFigure 2.10 - Air Inlet in Compartment Door 2.3.2 COOLING AIR INLET OPENINGSFigure 2.12 - Air Inlet Using Ductwork Figure 2.11 - Suspended Mount Inlet Door2.4.1 PARTS NOT INCLUDED IN FUEL SYSTEM 2.3.5 TESTING THE INSTALLATION2.4PROPANE GAS FUEL SYSTEM 2.3.3 COMPENSATING FOR RESTRICTIONS2.4.5 GASEOUS CARBURETION 2.4.2 SOME IMPORTANT CONSIDERATIONS2.4.3 VAPOR WITHDRAWAL 2.4.4 PRIMARY REGULATOR2.4.8 LEAKAGE TESTS 2.5EXHAUST SYSTEM2.4.6 FUEL SUPPLY LINES 2.4.7 EXCESS FLOW VALVEFigure 2.17 - Exhaust System 2.5.3 EXHAUST SYSTEM SAFETY2.6ELECTRICAL CONNECTIONS 2.5.2 TYPE OF EXHAUST SYSTEM2.6.2 GENERATOR AC CONNECTION SYSTEM 2.6.1 WIRING2.6.3 ISOLATING DIFFERENT POWER SOURCES 2.6.4 POWER SUPPLY CORD30 Generac Power Systems, Inc Figure 2.20 - Transfer Switch Isolation MethodINVERTER POWER SUPPLY CORD POWER CORD FOR DOCKSIDE POWER2.6.6 SENSING HARNESS 2.7BATTERY INSTALLATION2.7.1 RECOMMENDED BATTERY 2.7.2 BATTERY CABLES2.8.1 REMOTE PLUG-INRECEPTACLE 2.8OPTIONAL ACCESSORIES2.7.3 BATTERY CABLE CONNECTIONS 2.7.4 BATTERY COMPARTMENT3.3INITIAL START 3.1POST INSTALLATION TESTS3.4TESTING UNDER LOAD 3.2BEFORE INITIAL START UPPOST INSTALLATION TESTS 3.5INSTALLATION CHECKLISTBATTERY INSTALLATION OPTIONAL ACCESSORIESCORRECTION 4.1TROUBLESHOOTING GUIDEPROBLEM CAUSE36 Generac Power Systems, Inc Section 6 - Electrical Data 38 Generac Power Systems, Inc Section 6 - Electrical Data 40 Generac Power Systems, Inc Section 7 - Exploded Views and Parts ListsControl Panel - Drawing No. 0E7560 DESCRIPTION42 Generac Power Systems, Inc Section 7 - Exploded Views and Parts Lists GN 220 RV Long Block - Drawing No. 0A6202-G 44 Generac Power Systems, Inc078621 46 Generac Power Systems, Inc Section 7 - Exploded Views and Parts Lists ATTENTION WARRANTY DEPARTMENT YOUR WARRANTY RIGHTS AND OBLIGATIONSPURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIES Section 8 - WarrantyEMISSION RELATED PARTS INCLUDE THE FOLLOWING EMISSION CONTROL SYSTEM WARRANTYFOR GUARDIAN RECREATIONAL VEHICLE GENERATORS GENERAC POWER SYSTEMS’ THREE-YEARLIMITED WARRANTYWARRANTY SCHEDULE - COMMERCIAL APPLICATIONS GENERAC POWER SYSTEMS, INC