Subaru Robin Power Products RG3200IS Disassembly and Assembly, Preparation and Precautions

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5. DISASSEMBLY AND ASSEMBLY

5-1) PREPARATION AND PRECAUTIONS

(1)Be sure to memorize the location of individual parts when disassembling the generator so that the generator can be reassembled correctly. Tag the disassembled part with the necessary information to facilitate easier and smoother reassembly.

(2)For more convenience, divide the parts into several groups and store them in boxes.

(3)To prevent bolts and nuts from being misplaced or installed incorrectly, replace them temporarily to their original position.

(4)Handle disassembled parts with care; clean them before reassembly using a neutral cleaning fluid.

(5)Remove the battery before disassembling the generator. (Electric start models)

(6)Use all disassembly/assembly tools properly, and use the proper tool for each specific job.

(7)Be sure to attach the foam rubber linings inside the covers on their original position when reassembling the generator. When deformation or damage or falling-off of foam rubber lining is found, replace it with new part. Failure to do so will result in poor performance and durability of the generator.

(8)Bind the wires and fuel pipes using wire bands as they have been done in original configuration.

NOTE : As to detailed information for servicing procedures on engine portion, please refer to Robin engine service manual for models EX13/17/21/27.

5-2) SPECIAL TOOLS

Use correct tools to prevent unnecessary effort and giving damages to the parts.

Part Number

Part Name

Shape

Usage

33B9990101

FLYWHELL HOLDER

33B9990201

DRIVESHAFT HOLDER

33B9990501

ROTOR PULLER

NOTE : Use a puller to remove the fan that is installed on the engine shaft of soundproof type models.

Ordinary tool Available in the market

PULLER

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Contents Generators Page Contents Model RG2800i RG3200i RG4300i SpecificationsNGK BR6HS STDModel RG2800iS RG3200iS RG4300iS External View of Generator Open Frame Type General DescriptionRG4300i RG2800iS External View of Generator Sound Proof TypeRG3200iS / RG4300iS 50Hz-230V Control Panel60Hz-120V 50Hz-240VMulti Monitor Engine SwitchLocation of Serial Number and Production Number Alternator Mercury lamps with a smaller power factor Incandescent lamp, heater, etc. with a power factorRange of Applications Appliances without any indication as to power consumption Cross Allowable Cable Voltage drops per 30 meters of cable Measuring Instruments Measuring and Checking ProceduresVoltmeter AmmeterMeager Tester Circuit TesterTachometer Model SpecificationsDr.RobinPartNumber388-47565-08 DC Output Measuring AC Output MeasuringStator Measuring Insulation ResistanceControl Panel 4P Connector Output WiresChecking Functional Members RG2800i RG3200i RG4300i RG2800iS RG3200iS RG4300iSChecking table for analogue circuit tester Diode RectifierChecking table for degital circuit tester AC ReceptaclesFloat Type OIL Sensor DC Circuit BreakerPreparation and Precautions Disassembly and AssemblySpecial Tools Part Number Part Name Shape UsageFuel PIPES, Fuel Strainer and Battery Cables Disassembly ProceduresSide Cover L and R Starter HandleChoke Wire Grounding WireFor electric start models Control Panel and Inverter UnitRear Cover Wire BandFuel Tank and Fuel System Parts Fuel TankAutothrottle Coupler Wire HarnessComponents and Control BOX Components Control BOX and Inverter UnitInverter Unit Components Control Panel Control BOX Components RG2800i / RG3200i / RG2800iSControl BOX Components RG4300i / RG3200iS / RG4300iS Muffler Cover Foam Rubber InsulatorsMuffler AIR Cleaner and Carburetor Open Frame Type Engine BlockSoundproof Type Through Bolt and Rotor Alternator Components Recoil Starter Blower HousingBottom Extension Plate Flywheel Drive Shaft and FANMount Rubbers Reassembly ProceduresSound Insulator For SOUND-PROOF ModelsFlywheel FAN and Drive Shaft Blower HousingTightening torque 8.0-10.0 N・m 80-100 kgf・cm 5.9-7.4 ft・lbs Tightening torque 40-60 Kgf ・cm 4.4 Ft ・lbsTightening torque 6.5-8.5 N・m 65-85 kgf・cm 6.3 ft・lbs Recoil StarterRear Cover Through Bolt thread in reverse directionInstallation of Engine Alternator Assembly Onto Frame AIR Cleaner Element AIR Cleaner BaseCarburetor Tightening torque 6.0-8.0 N・m 60-80 kgf・cm 5.9 ft・lbsMuffler Cover MufflerConnection of Wiring Harness Grounding WiresControl BOX and Inverter Unit Auto Throttle Clamping of the Choke Cable and Ground WiresFuel Tank Tightening torque 4.0-6.0 N・m 40-60 kgf・cm 4.4 ft・lbsMuffler Cover Rear Rear Cover UpperGround Wire Side Cover Recoil Starter HandleRecoil Starter Disassembly proceduresDisassembly is completed Assembly procedure Five turns in counter-clockwise When Checking items after assemblyNo output power or Low output Trouble ShootingImproper revolutions Electronic throttle Engine does not start Start failure RG2800i / RG3200i / RG2800iS 50Hz-230V Recoil starter model Wiring DiagramRelay AC receptacle Earth ground terminal RG2800i / RG3200i / RG2800iS 50Hz-240V Recoil starter modelEngine 240V Switch Fuse10A RG2800i / RG3200i / RG2800iS 60Hz-120V Recoil starter model Engine 120V SwitchDiode DC output Terminal Rectifier Coil Page Lively Blvd. Wood Dale, IL 60191 Phone 630-350-8200 Fax

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