Subaru Robin Power Products RG2800I, RG3200I Trouble Shooting, No output power or Low output

Page 57

6.TROUBLE SHOOTING

No output power or Low output

Engine start

 

Yes

 

 

 

 

 

 

 

 

Overload warning- "O_Load" is displayed

 

Remove the electric

 

 

 

 

 

 

 

 

 

 

 

 

 

 

equipment that is connected

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Stop the engine, and reset the overload warning

 

 

No

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Engine start

 

 

 

 

Confirm the engine revolutions

 

 

Voltage display is :

 

Out of the

 

 

 

(Turn of the APS switch)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

rated range

 

 

 

 

 

 

 

Correct revolution 35503650rpm

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Within the rated range

 

 

 

 

 

 

 

 

 

 

 

 

Within the rating

 

 

Low or High

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Go to the engine

 

 

 

 

 

 

 

 

 

 

 

 

malfunction section.

 

 

 

Low or

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

engine check

 

 

 

None

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(refer to p. 56)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Measured resistance value

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Red

 

 

 

 

 

 

 

 

 

 

 

White

 

 

 

 

 

 

 

 

 

 

 

Blue

 

 

 

 

 

 

 

 

 

 

 

Generator

 

 

 

 

 

 

 

 

 

 

 

Measure the resistance value between

Red-white

) (Refer to the table below)

White-blue

Red-blue

Abnormal

Change the alternator

Change INV C/U

Resistance value of the stator windings for reference

Unit: Ohms (Ω)

Wire Color

Voltage Spec.

RG2800i

RG3200i

RG4300i

RG2800iS

RG3200iS

RG4300iS

 

 

 

 

 

Red – White

110, 120

1.1

0.8

0.5

 

 

 

 

220, 230, 240

4.0

2.8

2.1

 

 

 

 

 

 

White – Blue

110, 120

1.1

0.8

0.5

 

 

 

 

220, 230, 240

4.0

2.8

2.1

 

 

 

 

 

 

Blue – Red

110, 120

1.1

0.8

0.5

 

 

 

 

220, 230, 240

4.0

2.8

2.1

 

 

 

 

 

 

Surrounding temperature 20

– 54 –

Image 57
Contents Generators Page Contents Model RG2800i RG3200i RG4300i SpecificationsNGK BR6HS STDModel RG2800iS RG3200iS RG4300iS External View of Generator Open Frame Type General DescriptionRG4300i RG2800iS External View of Generator Sound Proof TypeRG3200iS / RG4300iS 50Hz-230V Control Panel60Hz-120V 50Hz-240VMulti Monitor Engine SwitchLocation of Serial Number and Production Number Alternator Incandescent lamp, heater, etc. with a power factor Mercury lamps with a smaller power factorRange of Applications Appliances without any indication as to power consumption Cross Allowable Cable Voltage drops per 30 meters of cable Measuring Instruments Measuring and Checking ProceduresVoltmeter AmmeterCircuit Tester Meager TesterTachometer Specifications ModelDr.RobinPartNumber388-47565-08 DC Output Measuring AC Output MeasuringMeasuring Insulation Resistance StatorControl Panel 4P Connector Output WiresChecking Functional Members RG2800i RG3200i RG4300i RG2800iS RG3200iS RG4300iSChecking table for analogue circuit tester Diode RectifierChecking table for degital circuit tester AC ReceptaclesFloat Type OIL Sensor DC Circuit BreakerPreparation and Precautions Disassembly and AssemblySpecial Tools Part Number Part Name Shape UsageFuel PIPES, Fuel Strainer and Battery Cables Disassembly ProceduresSide Cover L and R Starter HandleChoke Wire Grounding WireFor electric start models Control Panel and Inverter UnitRear Cover Wire BandFuel Tank and Fuel System Parts Fuel TankAutothrottle Coupler Wire HarnessControl BOX and Inverter Unit Components and Control BOX ComponentsInverter Unit Components Control Panel Control BOX Components RG2800i / RG3200i / RG2800iSControl BOX Components RG4300i / RG3200iS / RG4300iS Foam Rubber Insulators Muffler CoverMuffler AIR Cleaner and Carburetor Engine Block Open Frame TypeSoundproof Type Through Bolt and Rotor Alternator Components Blower Housing Recoil StarterBottom Extension Plate Flywheel Drive Shaft and FANMount Rubbers Reassembly ProceduresSound Insulator For SOUND-PROOF ModelsFlywheel FAN and Drive Shaft Blower HousingTightening torque 8.0-10.0 N・m 80-100 kgf・cm 5.9-7.4 ft・lbs Tightening torque 40-60 Kgf ・cm 4.4 Ft ・lbsTightening torque 6.5-8.5 N・m 65-85 kgf・cm 6.3 ft・lbs Recoil StarterRear Cover Through Bolt thread in reverse directionInstallation of Engine Alternator Assembly Onto Frame AIR Cleaner Element AIR Cleaner BaseCarburetor Tightening torque 6.0-8.0 N・m 60-80 kgf・cm 5.9 ft・lbsMuffler Cover MufflerGrounding Wires Connection of Wiring HarnessControl BOX and Inverter Unit Auto Throttle Clamping of the Choke Cable and Ground WiresFuel Tank Tightening torque 4.0-6.0 N・m 40-60 kgf・cm 4.4 ft・lbsMuffler Cover Rear Rear Cover UpperGround Wire Side Cover Recoil Starter HandleRecoil Starter Disassembly proceduresDisassembly is completed Assembly procedure Five turns in counter-clockwise When Checking items after assemblyNo output power or Low output Trouble ShootingImproper revolutions Electronic throttle Engine does not start Start failure RG2800i / RG3200i / RG2800iS 50Hz-230V Recoil starter model Wiring DiagramRelay AC receptacle Earth ground terminal RG2800i / RG3200i / RG2800iS 50Hz-240V Recoil starter modelEngine 240V Switch Fuse10A RG2800i / RG3200i / RG2800iS 60Hz-120V Recoil starter model Engine 120V SwitchDiode DC output Terminal Rectifier Coil Page Lively Blvd. Wood Dale, IL 60191 Phone 630-350-8200 Fax
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