Subaru Robin Power Products RG3200IS, RG2800IS, RG4300IS service manual Assembly procedure

Page 54

Caution:

Please wear protective goggles before starting assembly.

2) Assembly procedure

(1)Assemble the reel into the case. -1 Apply grease to the case.

-2 Properly orient the inner end of the spring installed in the reel.

-3 Hold the reel so that the shaft and hook part can be caught on the inner end of the spring, and softly drop into the case from the top.

-4 Move the reel gently in the counter-clockwise direction, making sure that the spring catches.

		Reel
	Hooking	Spiral
	position	Spiral
	position	spring
		spring
	Inner end of
	the spring

Starter case

Grease

(2) Install the ratchet and friction spring.

Install the ratchet and friction spring into the reel.

Retaining-ring C

Friction plate

Ratchet

Friction spring

(3)Installation of friction plate and retaining ring C. Install by putting the Tab of friction plate into the hole of the ratchet.

Fasten with the retaining ring C.

Be sure that the retaining ring is fitted into the grooves.

Friction plate

Retaining-ring C

– 51 –

Image 54

Contents Generators Page Contents NGK BR6HS SpecificationsModel RG2800i RG3200i RG4300i STDModel RG2800iS RG3200iS RG4300iS General Description External View of Generator Open Frame TypeRG4300i External View of Generator Sound Proof Type RG2800iSRG3200iS / RG4300iS 60Hz-120V Control Panel50Hz-230V 50Hz-240VEngine Switch Multi MonitorLocation of Serial Number and Production Number Alternator Incandescent lamp, heater, etc. with a power factor Mercury lamps with a smaller power factorRange of Applications Appliances without any indication as to power consumption Cross Allowable Cable Voltage drops per 30 meters of cable Voltmeter Measuring and Checking ProceduresMeasuring Instruments AmmeterCircuit Tester Meager TesterTachometer Specifications ModelDr.RobinPartNumber388-47565-08 AC Output Measuring DC Output MeasuringMeasuring Insulation Resistance StatorControl Panel Checking Functional Members Output Wires4P Connector RG2800i RG3200i RG4300i RG2800iS RG3200iS RG4300iSChecking table for degital circuit tester Diode RectifierChecking table for analogue circuit tester AC ReceptaclesDC Circuit Breaker Float Type OIL SensorSpecial Tools Disassembly and AssemblyPreparation and Precautions Part Number Part Name Shape UsageSide Cover L and R Disassembly ProceduresFuel PIPES, Fuel Strainer and Battery Cables Starter HandleFor electric start models Grounding WireChoke Wire Control Panel and Inverter UnitWire Band Rear CoverFuel Tank Fuel Tank and Fuel System PartsWire Harness Autothrottle CouplerControl BOX and Inverter Unit Components and Control BOX ComponentsInverter Unit Components Control BOX Components RG2800i / RG3200i / RG2800iS Control PanelControl BOX Components RG4300i / RG3200iS / RG4300iS Foam Rubber Insulators Muffler CoverMuffler AIR Cleaner and Carburetor Engine Block Open Frame TypeSoundproof Type Through Bolt and Rotor Alternator Components Blower Housing Recoil StarterBottom Extension Plate Drive Shaft and FAN FlywheelSound Insulator Reassembly ProceduresMount Rubbers For SOUND-PROOF ModelsTightening torque 8.0-10.0 N・m 80-100 kgf・cm 5.9-7.4 ft・lbs Blower HousingFlywheel FAN and Drive Shaft Tightening torque 40-60 Kgf ・cm 4.4 Ft ・lbsRear Cover Recoil StarterTightening torque 6.5-8.5 N・m 65-85 kgf・cm 6.3 ft・lbs Through Bolt thread in reverse directionInstallation of Engine Alternator Assembly Onto Frame Carburetor AIR Cleaner BaseAIR Cleaner Element Tightening torque 6.0-8.0 N・m 60-80 kgf・cm 5.9 ft・lbsMuffler Muffler CoverGrounding Wires Connection of Wiring HarnessControl BOX and Inverter Unit Fuel Tank Clamping of the Choke Cable and Ground WiresAuto Throttle Tightening torque 4.0-6.0 N・m 40-60 kgf・cm 4.4 ft・lbsRear Cover Upper Muffler Cover RearGround Wire Recoil Starter Handle Side CoverDisassembly procedures Recoil StarterDisassembly is completed Assembly procedure Five turns in counter-clockwise Checking items after assembly WhenTrouble Shooting No output power or Low outputImproper revolutions Electronic throttle Engine does not start Start failure Wiring Diagram RG2800i / RG3200i / RG2800iS 50Hz-230V Recoil starter modelRelay RG2800i / RG3200i / RG2800iS 50Hz-240V Recoil starter model AC receptacle Earth ground terminalEngine 240V Switch Fuse10A Engine 120V Switch RG2800i / RG3200i / RG2800iS 60Hz-120V Recoil starter modelDiode DC output Terminal Rectifier Coil Page Lively Blvd. Wood Dale, IL 60191 Phone 630-350-8200 Fax

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