Subaru Robin Power Products RG3200IS, RG2800IS, RG4300IS Alternator Components

Page 38

(2)Using a special tool, Rotor Puller, remove the rear cover together with rotor and stator.

Special tools : Rotor Puller (33B9990501)

Rotor puller

NOTE 1: Usually, you do not need to separate the rotor from the stator. However, should it be necessary, use a hand-pressing machine to press out the rotor shaft from the bearing.

NOTE 2: Rotor and stator are bound by a strong magnetic force. Use extreme care not to have your fingers pinched by them when handling rotor and stator.

Hand-pressing machine

	ALTERNATOR COMPONENTS
			Stator
		Rotor
	6.5 - 8.5 N･m	M6 Bolt and Washer	M5 Bolt
	6.5 - 8.5 N･m	M6 Bolt and Washer
	60 - 85 kgf･cm	Bearing	7.5 - 9.5 N･m
	(4.8 - 6.3 ft･lbs)	Bearing
	(4.8 - 6.3 ft･lbs)
			75 - 95 kgf･cm
			(5.5 - 7.0 ft･lbs)
	Screw		Spring washer
	Screw
	19.0 - 21.0 N･m
	190 - 210 kgf･cm Washer
	(14.0 - 15.5 ft･lbs)	Rear cover
		Rear cover
	M10 Bolt	Rectifier
		– 35 –

Image 38

Contents Generators Page Contents NGK BR6HS SpecificationsModel RG2800i RG3200i RG4300i STDModel RG2800iS RG3200iS RG4300iS General Description External View of Generator Open Frame TypeRG4300i External View of Generator Sound Proof Type RG2800iSRG3200iS / RG4300iS 60Hz-120V Control Panel50Hz-230V 50Hz-240VEngine Switch Multi MonitorLocation of Serial Number and Production Number Alternator Range of Applications Incandescent lamp, heater, etc. with a power factorMercury lamps with a smaller power factor Appliances without any indication as to power consumption Cross Allowable Cable Voltage drops per 30 meters of cable Voltmeter Measuring and Checking ProceduresMeasuring Instruments AmmeterTachometer Circuit TesterMeager Tester Dr.RobinPartNumber388-47565-08 SpecificationsModel AC Output Measuring DC Output MeasuringControl Panel Measuring Insulation ResistanceStator Checking Functional Members Output Wires4P Connector RG2800i RG3200i RG4300i RG2800iS RG3200iS RG4300iSChecking table for degital circuit tester Diode RectifierChecking table for analogue circuit tester AC ReceptaclesDC Circuit Breaker Float Type OIL SensorSpecial Tools Disassembly and AssemblyPreparation and Precautions Part Number Part Name Shape UsageSide Cover L and R Disassembly ProceduresFuel PIPES, Fuel Strainer and Battery Cables Starter HandleFor electric start models Grounding WireChoke Wire Control Panel and Inverter UnitWire Band Rear CoverFuel Tank Fuel Tank and Fuel System PartsWire Harness Autothrottle CouplerInverter Unit Components Control BOX and Inverter UnitComponents and Control BOX Components Control BOX Components RG2800i / RG3200i / RG2800iS Control PanelControl BOX Components RG4300i / RG3200iS / RG4300iS Muffler Foam Rubber InsulatorsMuffler Cover AIR Cleaner and Carburetor Soundproof Type Engine BlockOpen Frame Type Through Bolt and Rotor Alternator Components Bottom Extension Plate Blower HousingRecoil Starter Drive Shaft and FAN FlywheelSound Insulator Reassembly ProceduresMount Rubbers For SOUND-PROOF ModelsTightening torque 8.0-10.0 N・m 80-100 kgf・cm 5.9-7.4 ft・lbs Blower HousingFlywheel FAN and Drive Shaft Tightening torque 40-60 Kgf ・cm 4.4 Ft ・lbsRear Cover Recoil StarterTightening torque 6.5-8.5 N・m 65-85 kgf・cm 6.3 ft・lbs Through Bolt thread in reverse directionInstallation of Engine Alternator Assembly Onto Frame Carburetor AIR Cleaner BaseAIR Cleaner Element Tightening torque 6.0-8.0 N・m 60-80 kgf・cm 5.9 ft・lbsMuffler Muffler CoverControl BOX and Inverter Unit Grounding WiresConnection of Wiring Harness Fuel Tank Clamping of the Choke Cable and Ground WiresAuto Throttle Tightening torque 4.0-6.0 N・m 40-60 kgf・cm 4.4 ft・lbsRear Cover Upper Muffler Cover RearGround Wire Recoil Starter Handle Side CoverDisassembly procedures Recoil StarterDisassembly is completed Assembly procedure Five turns in counter-clockwise Checking items after assembly WhenTrouble Shooting No output power or Low outputImproper revolutions Electronic throttle Engine does not start Start failure Wiring Diagram RG2800i / RG3200i / RG2800iS 50Hz-230V Recoil starter modelRelay RG2800i / RG3200i / RG2800iS 50Hz-240V Recoil starter model AC receptacle Earth ground terminalEngine 240V Switch Fuse10A Engine 120V Switch RG2800i / RG3200i / RG2800iS 60Hz-120V Recoil starter modelDiode DC output Terminal Rectifier Coil Page Lively Blvd. Wood Dale, IL 60191 Phone 630-350-8200 Fax

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