Subaru Robin Power Products RG2800IS, RG3200IS, RG4300I Recoil Starter, Disassembly procedures

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5-5) RECOIL STARTER

Tools used : Long-nose pliers, retaining-ring pliers, protective goggles

The recoil starter of this device is located between the alternator assembly and the engine, so remove the recoil

starter after removing the alternator assembly.

Caution :

Please wear protective goggles before starting disassembly

1) Disassembly procedures

(1) Unhook the spring.

-1 Hold the starter handle, and pull out the starter rope.

-2 Pull out all of the rope, and align the rope guide and the knot of the rope inside the reel.

-3 Be sure to hold the reel with both thumbs so your fingers do not become be entangled.

-4 Pull the knot of the rope out from the reel, loosen the knot, then pull it up from the starter handle side (this should be done by two people).

-5 Slowly rewind the rope until the reel stops while controlling the reel with both thumbs.

Starter rope

Starter handle

Caution :

The pull of the spring is maximized while the rope is fully pulled out. Please do not release it suddenly, or relax your grip.

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Contents Generators Page Contents Specifications Model RG2800i RG3200i RG4300iNGK BR6HS STDModel RG2800iS RG3200iS RG4300iS General Description External View of Generator Open Frame TypeRG4300i External View of Generator Sound Proof Type RG2800iSRG3200iS / RG4300iS Control Panel 50Hz-230V60Hz-120V 50Hz-240VEngine Switch Multi MonitorLocation of Serial Number and Production Number Alternator Mercury lamps with a smaller power factor Incandescent lamp, heater, etc. with a power factorRange of Applications Appliances without any indication as to power consumption Cross Allowable Cable Voltage drops per 30 meters of cable Measuring and Checking Procedures Measuring InstrumentsVoltmeter AmmeterMeager Tester Circuit TesterTachometer Model SpecificationsDr.RobinPartNumber388-47565-08 AC Output Measuring DC Output MeasuringStator Measuring Insulation ResistanceControl Panel Output Wires 4P ConnectorChecking Functional Members RG2800i RG3200i RG4300i RG2800iS RG3200iS RG4300iSDiode Rectifier Checking table for analogue circuit testerChecking table for degital circuit tester AC ReceptaclesDC Circuit Breaker Float Type OIL SensorDisassembly and Assembly Preparation and PrecautionsSpecial Tools Part Number Part Name Shape UsageDisassembly Procedures Fuel PIPES, Fuel Strainer and Battery CablesSide Cover L and R Starter HandleGrounding Wire Choke WireFor electric start models Control Panel and Inverter UnitWire Band Rear CoverFuel Tank Fuel Tank and Fuel System PartsWire Harness Autothrottle CouplerComponents and Control BOX Components Control BOX and Inverter UnitInverter Unit Components Control BOX Components RG2800i / RG3200i / RG2800iS Control PanelControl BOX Components RG4300i / RG3200iS / RG4300iS Muffler Cover Foam Rubber InsulatorsMuffler AIR Cleaner and Carburetor Open Frame Type Engine BlockSoundproof Type Through Bolt and Rotor Alternator Components Recoil Starter Blower HousingBottom Extension Plate Drive Shaft and FAN FlywheelReassembly Procedures Mount RubbersSound Insulator For SOUND-PROOF ModelsBlower Housing Flywheel FAN and Drive ShaftTightening torque 8.0-10.0 N・m 80-100 kgf・cm 5.9-7.4 ft・lbs Tightening torque 40-60 Kgf ・cm 4.4 Ft ・lbsRecoil Starter Tightening torque 6.5-8.5 N・m 65-85 kgf・cm 6.3 ft・lbsRear Cover Through Bolt thread in reverse directionInstallation of Engine Alternator Assembly Onto Frame AIR Cleaner Base AIR Cleaner ElementCarburetor Tightening torque 6.0-8.0 N・m 60-80 kgf・cm 5.9 ft・lbsMuffler Muffler CoverConnection of Wiring Harness Grounding WiresControl BOX and Inverter Unit Clamping of the Choke Cable and Ground Wires Auto ThrottleFuel Tank Tightening torque 4.0-6.0 N・m 40-60 kgf・cm 4.4 ft・lbsRear Cover Upper Muffler Cover RearGround Wire Recoil Starter Handle Side CoverDisassembly procedures Recoil StarterDisassembly is completed Assembly procedure Five turns in counter-clockwise Checking items after assembly WhenTrouble Shooting No output power or Low outputImproper revolutions Electronic throttle Engine does not start Start failure Wiring Diagram RG2800i / RG3200i / RG2800iS 50Hz-230V Recoil starter modelRelay RG2800i / RG3200i / RG2800iS 50Hz-240V Recoil starter model AC receptacle Earth ground terminalEngine 240V Switch Fuse10A Engine 120V Switch RG2800i / RG3200i / RG2800iS 60Hz-120V Recoil starter modelDiode DC output Terminal Rectifier Coil Page Lively Blvd. Wood Dale, IL 60191 Phone 630-350-8200 Fax
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