Subaru Robin Power Products RG3200IS, RG4300I Engine Block, Open Frame Type, Soundproof Type

Page 36

5-3-18 ENGINE BLOCK

(1)Loosen the four M8 nuts that fasten the engine to the mount rubbers, and remove the engine.

M8 Flange nut : 4pcs.

Tools : 12mm Box wrench

(2)Remove the mount rubbers from the frame as necessary.

M8 Flange nut : 4pcs.

Tools : 12mm Box wrench

5-3-19 CRANKSHAFT COVER (OPEN FRAME TYPE) and COOLING FAN (SOUNDPROOF TYPE)

OPEN FRAME TYPE:

Loosen the two M8 bolts and remove the crankshaft cover.

M8 x 12 Flange bolt : 2pcs.

Tools : 12mm Box wrench

SOUNDPROOF TYPE:

After removing the M8 bolt, remove the cooling fan from the crankshaft using an ordinary puller.

M8 x 25 Bolt : 1pce.

Tools : 13mm Box wrench

Puller (Ordinary tool available on the market)

Cover

(Crankshaft )

Open frame type

Fan (Silent)

Soundproof type

Cooling fan

Puller

– 33 –

Image 36

Contents Generators Page Contents Specifications Model RG2800i RG3200i RG4300iNGK BR6HS STDModel RG2800iS RG3200iS RG4300iS General Description External View of Generator Open Frame TypeRG4300i External View of Generator Sound Proof Type RG2800iSRG3200iS / RG4300iS Control Panel 50Hz-230V60Hz-120V 50Hz-240VEngine Switch Multi MonitorLocation of Serial Number and Production Number Alternator Incandescent lamp, heater, etc. with a power factor Mercury lamps with a smaller power factorRange of Applications Appliances without any indication as to power consumption Cross Allowable Cable Voltage drops per 30 meters of cable Measuring and Checking Procedures Measuring InstrumentsVoltmeter AmmeterCircuit Tester Meager TesterTachometer Specifications ModelDr.RobinPartNumber388-47565-08 AC Output Measuring DC Output MeasuringMeasuring Insulation Resistance StatorControl Panel Output Wires 4P ConnectorChecking Functional Members RG2800i RG3200i RG4300i RG2800iS RG3200iS RG4300iSDiode Rectifier Checking table for analogue circuit testerChecking table for degital circuit tester AC ReceptaclesDC Circuit Breaker Float Type OIL SensorDisassembly and Assembly Preparation and PrecautionsSpecial Tools Part Number Part Name Shape UsageDisassembly Procedures Fuel PIPES, Fuel Strainer and Battery CablesSide Cover L and R Starter HandleGrounding Wire Choke WireFor electric start models Control Panel and Inverter UnitWire Band Rear CoverFuel Tank Fuel Tank and Fuel System PartsWire Harness Autothrottle CouplerControl BOX and Inverter Unit Components and Control BOX ComponentsInverter Unit Components Control BOX Components RG2800i / RG3200i / RG2800iS Control PanelControl BOX Components RG4300i / RG3200iS / RG4300iS Foam Rubber Insulators Muffler CoverMuffler AIR Cleaner and Carburetor Engine Block Open Frame TypeSoundproof Type Through Bolt and Rotor Alternator Components Blower Housing Recoil StarterBottom Extension Plate Drive Shaft and FAN FlywheelReassembly Procedures Mount RubbersSound Insulator For SOUND-PROOF ModelsBlower Housing Flywheel FAN and Drive ShaftTightening torque 8.0-10.0 N・m 80-100 kgf・cm 5.9-7.4 ft・lbs Tightening torque 40-60 Kgf ・cm 4.4 Ft ・lbsRecoil Starter Tightening torque 6.5-8.5 N・m 65-85 kgf・cm 6.3 ft・lbsRear Cover Through Bolt thread in reverse directionInstallation of Engine Alternator Assembly Onto Frame AIR Cleaner Base AIR Cleaner ElementCarburetor Tightening torque 6.0-8.0 N・m 60-80 kgf・cm 5.9 ft・lbsMuffler Muffler CoverGrounding Wires Connection of Wiring HarnessControl BOX and Inverter Unit Clamping of the Choke Cable and Ground Wires Auto ThrottleFuel Tank Tightening torque 4.0-6.0 N・m 40-60 kgf・cm 4.4 ft・lbsRear Cover Upper Muffler Cover RearGround Wire Recoil Starter Handle Side CoverDisassembly procedures Recoil StarterDisassembly is completed Assembly procedure Five turns in counter-clockwise Checking items after assembly WhenTrouble Shooting No output power or Low outputImproper revolutions Electronic throttle Engine does not start Start failure Wiring Diagram RG2800i / RG3200i / RG2800iS 50Hz-230V Recoil starter modelRelay RG2800i / RG3200i / RG2800iS 50Hz-240V Recoil starter model AC receptacle Earth ground terminalEngine 240V Switch Fuse10A Engine 120V Switch RG2800i / RG3200i / RG2800iS 60Hz-120V Recoil starter modelDiode DC output Terminal Rectifier Coil Page Lively Blvd. Wood Dale, IL 60191 Phone 630-350-8200 Fax

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