Subaru Robin Power Products RG4300IS Reassembly Procedures, Mount Rubbers, Sound Insulator

Page 41

5-4) REASSEMBLY PROCEDURES

5-4-1 MOUNT RUBBERS

Attach the four Mount Rubbers to the frame. Insert the locating tab of mount rubber into the locating hole of the frame and fix it by tightening M8 flange nut.

M8 Flange nut : 4pcs.

Tightening torque : 10.0-12.0 N・m 100-120 kgf・cm (7.4-8.7 ft・lbs)

NOTE : The mount rubbers are designed to isolate the vibration most effectively by their original stiffness and shape of rubber. Be sure to use the correct mount rubbers attaching them to the correct position.

5-4-2 SOUND INSULATOR

for SOUND-PROOF MODELS

(1)WHEELS

Inset the Shafts to the Base Plate (Lower) and assemble the four Wheels to the Shafts.

(2)BRAKE

Assemble the Brake to the bottom of rear-left side of the Base Plate (Lower).

M8 x 16mm Bolt : 1 pce.

(3)BASE PLATE

Attach the Sponge (Base) to the Base Plate (Lower). Assemble the Base Plate (Lower) and Base Plate (Upper) to the bottom of frame.

M8 x 16mm Bolt : 4 pcs.

(4)BATTERY BASE ( for electric start model only) Assemble the Battery Base to the frame.

M6 x 12mm Flange bolt : 2 pcs.

5-4-3 FLYWHEEL

NOTE : Be sure to wipe off oil from the tapered portion of the crankshaft and the hole of flywheel before assembly.

Install the Flywheel onto the crankshaft and tighten the Flywheel Nut using the special tool “FLYWHEEL HOLDER” to hold the flywheel.

M19 Nut : 1pce. (EX17, 21)

Tightening torque : 59.0-64.0 N・m 590-640 kgf・cm (43.5-47.2 ft・lbs)

Top side of frame

		Base plate
	Battery	(Upper)
	Battery
	base
		Base plate
		(Lower)
	Brake
	Wheel	Sponge
	Wheel	(Base)
		(Base)
		Shaft

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Image 41

Contents Generators Page Contents Model RG2800i RG3200i RG4300i SpecificationsNGK BR6HS STDModel RG2800iS RG3200iS RG4300iS External View of Generator Open Frame Type General DescriptionRG4300i RG2800iS External View of Generator Sound Proof TypeRG3200iS / RG4300iS 50Hz-230V Control Panel60Hz-120V 50Hz-240VMulti Monitor Engine SwitchLocation of Serial Number and Production Number Alternator Range of Applications Incandescent lamp, heater, etc. with a power factorMercury lamps with a smaller power factor Appliances without any indication as to power consumption Cross Allowable Cable Voltage drops per 30 meters of cable Measuring Instruments Measuring and Checking ProceduresVoltmeter AmmeterTachometer Circuit TesterMeager Tester Dr.RobinPartNumber388-47565-08 SpecificationsModel DC Output Measuring AC Output MeasuringControl Panel Measuring Insulation ResistanceStator 4P Connector Output WiresChecking Functional Members RG2800i RG3200i RG4300i RG2800iS RG3200iS RG4300iSChecking table for analogue circuit tester Diode RectifierChecking table for degital circuit tester AC ReceptaclesFloat Type OIL Sensor DC Circuit BreakerPreparation and Precautions Disassembly and AssemblySpecial Tools Part Number Part Name Shape UsageFuel PIPES, Fuel Strainer and Battery Cables Disassembly ProceduresSide Cover L and R Starter HandleChoke Wire Grounding WireFor electric start models Control Panel and Inverter UnitRear Cover Wire BandFuel Tank and Fuel System Parts Fuel TankAutothrottle Coupler Wire HarnessInverter Unit Components Control BOX and Inverter UnitComponents and Control BOX Components Control Panel Control BOX Components RG2800i / RG3200i / RG2800iSControl BOX Components RG4300i / RG3200iS / RG4300iS Muffler Foam Rubber InsulatorsMuffler Cover AIR Cleaner and Carburetor Soundproof Type Engine BlockOpen Frame Type Through Bolt and Rotor Alternator Components Bottom Extension Plate Blower HousingRecoil Starter Flywheel Drive Shaft and FANMount Rubbers Reassembly ProceduresSound Insulator For SOUND-PROOF ModelsFlywheel FAN and Drive Shaft Blower HousingTightening torque 8.0-10.0 N・m 80-100 kgf・cm 5.9-7.4 ft・lbs Tightening torque 40-60 Kgf ・cm 4.4 Ft ・lbsTightening torque 6.5-8.5 N・m 65-85 kgf・cm 6.3 ft・lbs Recoil StarterRear Cover Through Bolt thread in reverse directionInstallation of Engine Alternator Assembly Onto Frame AIR Cleaner Element AIR Cleaner BaseCarburetor Tightening torque 6.0-8.0 N・m 60-80 kgf・cm 5.9 ft・lbsMuffler Cover MufflerControl BOX and Inverter Unit Grounding WiresConnection of Wiring Harness Auto Throttle Clamping of the Choke Cable and Ground WiresFuel Tank Tightening torque 4.0-6.0 N・m 40-60 kgf・cm 4.4 ft・lbsMuffler Cover Rear Rear Cover UpperGround Wire Side Cover Recoil Starter HandleRecoil Starter Disassembly proceduresDisassembly is completed Assembly procedure Five turns in counter-clockwise When Checking items after assemblyNo output power or Low output Trouble ShootingImproper revolutions Electronic throttle Engine does not start Start failure RG2800i / RG3200i / RG2800iS 50Hz-230V Recoil starter model Wiring DiagramRelay AC receptacle Earth ground terminal RG2800i / RG3200i / RG2800iS 50Hz-240V Recoil starter modelEngine 240V Switch Fuse10A RG2800i / RG3200i / RG2800iS 60Hz-120V Recoil starter model Engine 120V SwitchDiode DC output Terminal Rectifier Coil Page Lively Blvd. Wood Dale, IL 60191 Phone 630-350-8200 Fax

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